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Form No. 3359-781 Rev B

Workman

3300–D & 4300–D

Liquid Cooled Diesel Utility Vehicle

Model No. 07362—Serial No. 280000001 and Up

Model No. 07362TC—Serial No. 280000001 and Up

Model No. 07364—Serial No. 280000001 and Up

Model No. 07364TC—Serial No. 280000001 and Up

Original Instructions (EN)

Содержание 07362TC

Страница 1: ...Cooled Diesel Utility Vehicle Model No 07362 Serial No 280000001 and Up Model No 07362TC Serial No 280000001 and Up Model No 07364 Serial No 280000001 and Up Model No 07364TC Serial No 280000001 and U...

Страница 2: ...entifies the location of the model and serial numbers on the product Write the numbers in the space provided Figure 1 1 Model and serial number location Model No Serial No This manual identifies poten...

Страница 3: ...g Vehicle 33 Towing Vehicle 33 Trailer Towing 33 Hydraulic Control 34 Maintenance 36 Recommended Maintenance Schedule s 36 Service Interval Chart 37 Heavy Duty Operation 37 Premaintenance Procedures 3...

Страница 4: ...onal Standards Institute Inc 1430 Broadway New York New York 10018 U S A ANSI UL 558 Internal Combustion Engine Powered Industrial Trucks Trucks ADDRESS American National Standards Institute Inc 1430...

Страница 5: ...s and know how to stop the engine quickly Keep all shields safety devices and decals in place If a shield safety device or decal is malfunctioning illegible or damaged repair or replace it before oper...

Страница 6: ...tra caution when handling off center loads that cannot be centered Keep loads balanced and secure to prevent them from shifting Avoid sudden stops and starts Do not go from reverse to forward or forwa...

Страница 7: ...thing and any parts of the body away from the engine and any moving parts Keep everyone away Do not overspeed engine by changing governor settings Maximum engine speed is 3650 rpm To assure safety and...

Страница 8: ...perator s Manual 93 9442 1 Maximum tongue weight is 90 kg maximum trailer weight is 680 kg 2 For information on transmission fluid read the Operator s Manual 93 9879 1 Stored energy hazard read the Op...

Страница 9: ...the vehicle on public streets roads or highways 4 Engine preheat 7 Temperature level 10 Engine run 2 Headlights 5 Horn 8 Hour meter 11 Engine start 3 Engine oil 6 Battery 9 Engine stop 105 4215 1 Warn...

Страница 10: ...arning read the Operator s Manual 2 Differential lock 9 Entanglement hazard shaft keep bystander s a safe distance from the vehicle 3 Unlocked 10 Retract hydraulics 4 Hydraulic lock 11 Extend hydrauli...

Страница 11: ...s keep bystanders a safe distance from the vehicle do not carry passengers in the cargo bed and keep arms and legs inside of the vehicle at all times 5 Warning stop the engine and remove the ignition...

Страница 12: ...Explosion hazard 6 Keep bystanders a safe distance from the battery 2 No fire open flame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemic...

Страница 13: ...ont fenders ROPS frame 1 bolt 1 2 x 3 in 4 5 Locknuts 1 2 4 Mount the ROPS Rollover Protection System Media and Additional Parts Description Qty Use Operator s Manual 1 Read before operating the vehic...

Страница 14: ...e with a support plate 5 3 8 x 1 1 4 in bolts and a locknut as shown in Figure 4 Note Weld nuts are in place to secure 4 of the bolts 5 Tighten all fasteners 2 Install the Wheels Parts needed for this...

Страница 15: ...ft lb 3 Install cap to steering wheel Figure 6 1 Steering wheel 3 Cap 2 Jam nut 4 Washer 4 Install the Front Fenders Parts needed for this procedure 2 Front fender 10 Socket hex head bolt 10 x 3 4 in...

Страница 16: ...it must be removed from vehicle filled with electrolyte and charged Bulk electrolyte with 1 260 specific gravity can be purchased from a local battery supply outlet Warning CALIFORNIA Proposition 65 W...

Страница 17: ...l ring Install filler caps Important Do not overfill battery Electrolyte will overflow onto other parts of the vehicle and severe corrosion and deterioration will result 7 Slide battery into battery b...

Страница 18: ...approximately 325 pounds so do not try to install or remove it by yourself Use an overhead hoist or get the help of two or three other people 6 Store cylinders in storage clips Engage hydraulic lift...

Страница 19: ...Bed Safety Support 5 Install lynch pins to inside ends of clevis pins Note If automatic tail gate release has been installed on bed make sure front dump link rod has been placed on inside of left side...

Страница 20: ...lift lock 2 Parking brake 5 Differential lock 3 Hydraulic bed lift 6 High low range shifter Parking Brake Whenever the engine is shut off the parking brake Figure 16 must be engaged to prevent accide...

Страница 21: ...pressure lights should glow If any light does not function either a bulb is burned out or there is a malfunction in the system which must be repaired Hour Meter Indicates the total hours of machine o...

Страница 22: ...t switch 4 Glow plug indicator light 2 Oil pressure warning light 5 Tachometer Optional 3 Fuel gauge 6 Horn Horn Button Pressing button activates horn Figure 18 Tachometer Optional Figure 18 Passenger...

Страница 23: ...raised bed without positioning safety support on a fully installed cylinder rod Check Crankcase Oil Service Interval Before each use or daily After the first 50 hours Every 150 hours The engine is sh...

Страница 24: ...hich prevents oil from overrunning into breather Figure 24 5 Install the dipstick firmly in place Important Check level of oil every 8 operating hours or daily Change oil and filter initially after th...

Страница 25: ...y 4 qts The cooling system is filled with a 50 50 solution of water and permanent ethylene glycol anti freeze 1 Park machine on a level surface If the engine has been running the pressurized hot coola...

Страница 26: ...ntain proper torque of the wheel nuts could result in failure or loss of wheel and may result in personal injury Torque the front and rear wheel nuts to 45 65 ft lb Check Tire Pressure Service Interva...

Страница 27: ...al operation Check to see that the lights and horn are working Turn steering wheel to the left and right to check steering response Check for oil leaks loose parts and any other noticeable malfunction...

Страница 28: ...emove key from switch to prevent accidental starting New Vehicle Break in Your Workman is ready for work To provide proper performance and long vehicle life follow these guidelines for the first 100 o...

Страница 29: ...safe area away from other people Be sure you are familiar with all the vehicle s controls particularly those used for braking steering and transmission shifting Learn how your vehicle handles on diffe...

Страница 30: ...turning too sharply for the speed at which you are traveling Slow down Braking It is good practice to slow down before you get near an obstacle This gives you extra time to stop or turn away Hitting a...

Страница 31: ...Turns while going down hill especially with the brakes on and turning up hill while traversing a hill are particularly dangerous Even at a slow speed and without a load tip overs are more likely if yo...

Страница 32: ...ning going up or down hills suddenly changing speeds or while driving over rough surfaces Shifting loads can lead to tip overs Always secure loads so that they do not shift Never dump the load while t...

Страница 33: ...rame member Move shifter to Neutral and release parking brake If machine must be moved a considerable distance transport it on a truck or trailer Note The power steering will not function making it di...

Страница 34: ...ow back into the valve and then out to the reservoir This is a momentary position and when the lever is released it spring returns to the center off position Momentarily holding and then releasing the...

Страница 35: ...tion of the quick couplers Pull back locking ring on coupler Pull hose firmly from coupler Important Clean and install dust plug and dust covers to quick coupler ends when not in use Note When attachi...

Страница 36: ...ngine oil level Check the level of coolant Check the transaxle hydraulic fluid Check the tire pressure Check the brake fluid level Drain water or other contaminants from fuel filter water separator Re...

Страница 37: ...ge the transaxle hydraulic fluid and filter and clean the strainer Replace the hydraulic filter Clean the hydraulic strainer Every 1 000 hours Change the brake fluid Re torque the cylinder head bolts...

Страница 38: ...sing and lowering the bed The following precautions must be taken or serious injury or death could result Before servicing or making adjustments to the machine stop engine set parking brake and remove...

Страница 39: ...ch before getting off of the vehicle Block the tires when the vehicle is on a jack 1 Do not start engine while vehicle is on jack because engine vibration or wheel movement could cause vehicle to slip...

Страница 40: ...ing locations and quantities are Steering pitman arm 1 and Steering ball joint ends 2 Figure 41 Tie rod ends 4 Figure 42 Front ball joints 4 Figure 42 Rear drive shafts 18 Figure 43 Pedal pivots 3 Fig...

Страница 41: ...ours more frequently in extreme dusty or dirty conditions Servicing Air Cleaner 1 Pull latch outward and rotate air cleaner cover counter clockwise Figure 47 1 Air cleaner cover 2 Filter 2 Before remo...

Страница 42: ...8 Secure the cover latches Reset the indicator if it is showing red if so equipped Changing Engine Oil And Filter Service Interval After the first 50 hours Every 150 hours 1 Raise bed if so equipped a...

Страница 43: ...ight frame rail Figure 50 1 Drain plug 2 Filter canister 3 Clean area around filter canister mounting surface 4 Remove filter canister and clean mounting surface 5 Lubricate gasket on filter canister...

Страница 44: ...ff 2 Connect a jumper cable between the positive posts of the two batteries The positive post may be identified by a sign on top of battery cover 3 Connect one end of the other jumper cable to the neg...

Страница 45: ...ectrolyte level every 50 operating hours or if machine is in storage every 30 days 6 Maintain cell level with distilled or demineralized water Do not fill cells above the bottom of the fill ring insid...

Страница 46: ...l alignment so inspect tire condition after an accident Front Wheel Toe Service Interval Every 400 hours Yearly whichever comes first 1 Measure center to center distance at axle height at front and re...

Страница 47: ...ly of all debris 2 Lift and remove radiator screen from front of radiator Figure 59 1 Radiator screen 3 Clean radiator and screen thoroughly with compressed air Note Blow debris away from radiator Cha...

Страница 48: ...k at bottom of radiator and allow coolant to flow into drain pan When coolant stops close drain cock 6 Open bleed screw on top of water pump Figure 62 Figure 62 1 Bleed screw 7 Remove coolant drain pl...

Страница 49: ...t 3 5 in A used belt should deflect 4 55 in If deflection is incorrect proceed to next step If correct continue operation 2 To adjust belt tension Loosen 2 alternator mounting bolts Figure 63 1 Altern...

Страница 50: ...rking brake 2 Adjust ball joint on accelerator cable Figure 65 to allow 100 250 of clearance between accelerator pedal arm and top of diamond tread floor plate Figure 66 when a 25 lb force is applied...

Страница 51: ...tter pin 5 Tighten jam nuts securing yoke to master cylinder shaft Note The brake master cylinder must relieve pressure when properly adjusted Figure 68 1 Brake pedal 2 Clutch pedal Adjusting Clutch P...

Страница 52: ...mains parallel to the clutch pedal after the jam nut is tightened Figure 71 Figure 71 1 Clutch cable rod end 3 Rod end jam nut 2 Clutch pedal 4 Parallel Note The clutch free play should never be less...

Страница 53: ...when hydraulic fluid stops draining Note Clean the hydraulic strainer Refer to Cleaning Hydraulic Strainer Figure 75 1 Hydraulic reservoir 2 Drain plug 3 Fill reservoir with approximately 7 5 qt of D...

Страница 54: ...and 90 degree fitting connected to strainer on side of reservoir Remove hydraulic hose and 90 degree fitting 4 Remove strainer and clean by back flushing with a clean degreaser Allow to air dry befor...

Страница 55: ...two quick coupler hoses from the hoses secured to the coupler bracket Figure 78 Figure 78 1 Quick coupler hoses On the disabled vehicle connect the two jumper hoses to the hoses that were disconnected...

Страница 56: ...ther store it on the shelf or on the machine Leave the cables disconnected if stored on the machine Store the battery in a cool atmosphere to avoid quick deterioration of the charge in the battery To...

Страница 57: ...Schematics Hydraulic Schematic Rev A 57...

Страница 58: ...Electrical Schematic Rev A 58...

Страница 59: ......

Страница 60: ...is not limited to dam age to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are war ranted for the p...

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