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C4204 INVENTORY LIST
2- 3/4” -10 X 4-1/2” GR8 HEX BOLT
8- 1/2” -13 NUT -FLANGE SERRATED GR5
4- 1/2” WASHER-LOCK GR5
4- 1/2” WASHER -STAR GR5
2- 3/4” WASHER -LOCK GR5
2- 1/4” X 2-1/4” SNAPPER PIN
2- FRAME UNITS
2- THREE HOLE STRAP PLATE
6- 1/2” -13 X 3-1/2” GR8 HEX BOLT
6- 1/2” -13 X 1-1/4” GR5 HEX BOLT
4- 1/2” -13 NUT -HEX GR8
2- 1/2” WASHER GR5
2- 3/4” -10 NUT-HEX JAM GR5
2- 3/4” WASHER GR5
2- 16-1/2” BENT INSERTS
2- HOOK BOLTS
2-
ADUSTABLE MOUNTING PLATE
2- 7”(18cm) ZIP TIES
2- 2-1/2” X 2-1/2” X 7”(18cm) SQUARE TUBING
INSTALLATION INSTRUCTIONS:
LOCATE AND INVENTORY ALL PARTS TO BECOME FAMILIAR WITH ALL BRACKETS. READ AND
UNDERSTAND ALL INSTRUCTIONS. MAKE SURE THE VEHICLE IS IN PARK, ON A LEVEL
SURFACE AND WHEELS ARE CHOCKED BEFORE STARTING THE INSTALLATION.
* NOTE:
SOME VEHICLES ARE SLIGHTLY DIFFERENT; LOOK FOR THE BED MOUNT PERCH
FOR REFERENCE POINT.
STEP 1
Locate the driver’s side rear cab mount and drivers side front bed cross member perch. Using one 3-hole strap, insert
one 1/2” -13 x 3-1/2” GR8 bolt and one 1/2” star washer onto the last oval slot. Place the 3 hole strap behind the bed
cross member perch with the bolt protruding to the outside. (The oval hole to the rear of the vehicle, with the 1/2” hole
towards the front of the vehicle)
place one 5/16” hook bracket onto the 1/2” -13 x 3-1/2” GR8 bolt, hooking it to the
bed mount perch.
SEE PHOTO A, B & C
STEP 2
Zip tie e-brake cables between the cab mount and the bed mount. Then locate the driver’s side 3 hole angle tie down
frame plate. Just below the cab mount perch, line up the 3/4” hole in the 3-hole angle tie down frame plate with the
hole in the frame. (The angle with the two holes facing rear-ward) insert the supplied 3/4” x 4-1/2” GR8 bolt through
the hole. On the back side of the frame in front of the fuel tank, place one 3/4” flat washer, one 3/4” lock washer and
one 3/4” Jam nut onto the 3/4” x 4-1/2” GR8 bolt. Hand tighten.
SEE PHOTO D, E & F
STEP 3
Next, locate the driver’s side tie down frame plate and place it in the gap between the cab mount and the bed mount
perch. Line up the top hole on the tie down frame plate with the 3-hole strap. Place one 1/2” -13 x 1-1/4” GR5 bolt and
one 1/2” star washer though the 3-hole strap and tie down frame plate. Install one 1/2” flat washer, one 1/2” lock
washer and one 1/2” GR5 hex nut onto the previously installed bolt.
SEE PHOTO G, H
Содержание C4204
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