TOP GUN WELDING TIG180D Скачать руководство пользователя страница 9

Ip and Ib and their continuous time tp and tb can be regulated  according to requirements of the 

process. The amplitude value of    electric current changes periodically with certain frequency in

case of the pulse current , molten bath will be formed  in  the    workpiece and the molten bath

will be solidified in case of base  current. The welding seam is formed by  reciprocal overlaps  .  

Welding heat  input  can  be  controlled  by  regulating  pulse frequency, pulse current  amplitude, 

 size  of  base  current,  continuous time of pulse current and base current and therefore    the 

welding seam, size and quality of the zone influenced  from  heat can be controlled.

(2) Advantages and  application  scope  of  pulse  argon  gas tungsten arc welding

a. Precisely control the size of the  bath  inputting  heat  to workpiece to increase penetration 

resistance of molten seam and preservation of bath. It is easy to obtain  even  fusing       deepness. 

This  process  is  specially  applicable  to  omni - bearing welding of sheet and formation to be 

done with both       sides through one side welding.

b. Heating and cooling of each welding point  is  very  fast  . Therefore, the process is applicable 

for the workpiece with great difference of heat conductivity and thickness.

c. Pulse arc can obtain greater fusing deepness with lower heat input. Therefore, under  the  same  

condition,   the  zone  influenced from welding heat and  deformation  from  welding

can be reduced. This is very important for sheet  and  ultra  -thin sheet welding.

d. Fast cooling of the bath metal and short  duration  time  of  high temperature during welding can

reduce cracks caused  to the thermo-sensitive materials during welding.

(3) Selection of welding parameters

Except for pulse current and the width time(width  ratio)  as well as pulse frequency,welding 

parameters of pulse argon gas tungsten arc welding are same  as  general  tungsten  DC       argon 

arc welding. Pulse current increasing means  electric  arc can obtain greater penetration ability.   

But  too  much current can  cause  local  melting  of  tungsten  electrode.  Generally, welding 

CUR.

(A)

T  (s)

t1

gas sending

in advance

arcing

up-slope

welding process

down-slope

arcing off

after flow

tp tb

T

Ip

Ib

Ip--pulse current

Ib--base current

tp--width time of pulse current

width time of base current

tb--

tp+tb=T

tp

tb

--- = D  pulse width

Содержание TIG180D

Страница 1: ...THANKS FOR PURCHASING OUR PRODUCT ASSEMBLY AND OPERATING INSTRUCTIONS INVERTER DC TIG PULSE TIG DC MMA WELDING MACHINE be suitable for 1x220 240V...

Страница 2: ...E WHEN REPAIRING OR ADJUSTING Inspect before every use Only use identical replacement parl 10 FOLLOW ALL MANUFACTURER S RULES on operating switches and making adjustments 11 ALWAYS WEAR PROTECTIVE CLO...

Страница 3: ...welder has outstanding feature of minimum current The minimum current can be up to 5A Protection measures of the welder are perfect The welder is reliable light in weight and easy to use It is partic...

Страница 4: ...quipment and the persons the customer must correctly make grounding or protecting according to the power supply system using 4 mm 2 lead to connect the protection grounding of the welder d Welding ope...

Страница 5: ...k time on pulse freq down slope end current post flow 8 warning indicating light 9 indicating light of MMA Parameter Select function arcforce slector Hot start time hot start amp 10 Pulse on pulse off...

Страница 6: ...e argon flow Regulating the base current knob 13 Selecting suitable welding current according to thickness of the workpiece to be welded Selecting suitable current down slope time and after flow time...

Страница 7: ...ll the same as DC are welding 6 2 Hand welding with electrode selector 10 onto the position MMA Regulating Current Knob 3 to select right welding current select empiric formula I 40d d is dia of the e...

Страница 8: ...t connection butt connection and filling welding wire dia of welding wire mm welding current A Argon flow L min welding current argon flow L min DC positive connec tion 0 5 10 30 4 15 35 4 1 0 0 8 15...

Страница 9: ...e welding b Heating and cooling of each welding point is very fast Therefore the process is applicable for the workpiece with great difference of heat conductivity and thickness c Pulse arc can obtain...

Страница 10: ...TIC BLOCK DIAGRAM 10 TROUBLES AND PROBLEM SOLVING Input Rectifier Filter Inverse Circuit 25KHz output Rectifier Filter AC220 230 240V panel H F Control Circuit Trouble Causes Problem Solving Power lam...

Страница 11: ...ails 1 Replace torch switch 2 Regulating discharging interval to 0 8 1 0mm 3 Put torch tungsten electrode close to work piece 4 Replace high frequency arc generator Arc of argon welding is broken or t...

Страница 12: ...g No Test results of this welder fulfils_____________ _________technical requirements and its release from the works is granted Inspector_________ Date TIG180D Welding machine 1 Welding Holder 1 Groun...

Страница 13: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 14: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

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