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General Operators Instructions

and

Maintenance Manual

54V Series

Vertical Grinders

Top Cat ® Air Tools, Manufactured by T.C. Service Co.

38285 Pelton Road, Willoughby, OH 44094 U.S.A.

Ph: (440) 954-7500 or (800) 321-6876 ● Fax: (440) 954-7118 or (877) 800-3589

E-Mail: [email protected] ● Web Site: www.tcservice.com

Read Safety Recommendations Before Operating Tool

54V Series Vertical Grinders for Depressed Center Wheels

Model

Number

Throttle

Type

Power

Output

Weight

Height

Over

Spindle

Working Air

Consumption

Rated Speed/Wheel Capacity

54VL

Lever

3 H.P.

(2250 W)

8.8 Lbs.

(4.0 Kg)

7.1 Inches

(180 mm)

45 cfm

(21.2 L/s)

• 4500 - 927 : 4500 RPM w/ 9 Inch T27 Wheel Guard

• 4500 - 928 : 4500 RPM w/ 9 Inch T28 Wheel Guard

• 6000 - 727 : 6000 RPM w/ 7 Inch T27 Wheel Guard

• 6000 - 728 : 6000 RPM w/ 7 Inch T28 Wheel Guard

• 6000 - 927 : 6000 RPM w/ 9 Inch T27 Wheel Guard

• 6000 - 928 : 6000 RPM w/ 9 Inch T28 Wheel Guard

• 8000 - 727 : 8000 RPM w/ 7 Inch T27 Wheel Guard

• 8000 - 728 : 8000 RPM w/ 7 Inch T28 Wheel Guard

54VK

Safety

Lever

54VB

Button

Switch

Содержание 54VB

Страница 1: ...d Center Wheels Model Number Throttle Type Power Output Weight Height Over Spindle Working Air Consumption Rated Speed Wheel Capacity 54VL Lever 3 H P 2250 W 8 8 Lbs 4 0 Kg 7 1 Inches 180 mm 45 cfm 21 2 L s 4500 927 4500 RPM w 9 Inch T27 Wheel Guard 4500 928 4500 RPM w 9 Inch T28 Wheel Guard 6000 727 6000 RPM w 7 Inch T27 Wheel Guard 6000 728 6000 RPM w 7 Inch T28 Wheel Guard 6000 927 6000 RPM w 9...

Страница 2: ... the machine The rated speed marked on the machine should not be exceeded Be sure to learn the proper handling and storage of abrasive wheels and inserted tooling Inspect the wheel guard for any signs of wear and that it is properly mounted to the tool Any guard showing signs of wear such as bends chips nicks or cracks should be replaced Always wear eye and hearing protection and when necessary ot...

Страница 3: ...spect the wheel for damage before continuing operation 6 Ensure that sparks from the process do not create a hazard to the eyes or will ignite the environment 7 Grinders shall not be used in potentially explosive atmospheres 8 Pneumatically driven tools are not generally insulated from coming in contact with electrical sources Be sure to avoid contact with wires or other possible current carrying ...

Страница 4: ...nch with small hammer This will drive the spindle 550 8 through the rear bearing 700 9 and rear endplate 550 3 Take care not to damage threads inside spindle or to drop the spindle assemby when it becomes free 9 Use a small screwdriver to push the rear bearing out of the rear endplate 10 Remove the cylinder 550 2 the rotor blades 550 6 and the rotor 550 5 Leave the key 550 10 in the key slot for n...

Страница 5: ... Locate the short dowel pin of the cylinder in the small hole of rear endplate 16 Press bearing 700 9 into rear endplate with bearing driver 1100 808 17 Install lock ring 1000 5 onto spindle with use of snap ring pliers There is no groove 18 Prior to reassemble inspect governor for gouges nicks or dents Oil the governor and inside of motor Screw governor AA 550 XX into end of spindle and tighten w...

Страница 6: ...ER DESCRIPTION 1100 200 2 WRENCH 1100 650 SPINDLE HOLDER 1100 808 700 9 BEARING DRIVER 1100 825 GOVERNOR WRENCH 1100 834 700 7 BEARING DRIVER 102 SPWR SANDING PAD NUT WRENCH 541228 2 X 12 LONG WRENCH CP 54 WRENCH FOR 849269 KIT ASSEMBLIES PART NUMBER DESCRIPTION 510071 REPAIR KIT AA T28 TYPE 28 GUARD EXTENDER 4 REQ 555 58 WHEEL RETAINER SCREW 555 59 WHEEL RETAINER COLLAR AA 650 1A BUTTON HANDLE AS...

Страница 7: ...NED LEVER HANDLE 650 35 SCREEN BASKET 650 55 SAFETY LOCKOUT SPRING 650 56 LOCKOUT 650 61 O RING 650 62 SAFETY LEVER LOCKOUT PIN 700 22 SPACER FOR BUTTON HANDLES 700 23 OILER PLUG SCREW 700 30 O RING 700 35 BUTTON HANDLE SCREW 700 48 SCREW 2 REQ 700 54 LOCK WASHER 2 REQ 700 S 26 THROTTLE VALVE CAP 832636 GASKET HANDLE ASSEMBLIES PART NUMBER DESCRIPTION AA 650 1A BUTTON HANDLE ASSY AA 650 1 AM MACHI...

Страница 8: ... during operation 6 Maintain a stress free posture for the entire body Prolonged exposure to vibrations created by vibrating sources may cause health hazards There are gloves handle wraps and other forms of protective measures available to help reduce the hazard The ﬁt and condition of any vibration abatement measure must be monitired Ergonomics Work Healthy Guarding Always make sure the wheel gua...

Страница 9: ...ance from the tool The coupling should be installed near to the tool It is important that the tool receive internal lubrication on a regular basis Having the connection closer to the tool will promote regular lubrication as the connection is easily accessible Hose whips are often used between the tool and the coupling Use thread sealant on all pipe threads and ensure a tight ﬁt Operating Speed Tes...

Страница 10: ...e outlined in ANSI B7 1 2000 The following diagrams brieﬂy describe the methods and equipment for mounting most abrasives Type 27 Wheel w Built In Wheel Adapter Type 27 Wheel w o Wheel Adapter An adapter and adapter nut are necessary to mount T27 wheel without a built in adapter CP 51 CP 52 Wheels with built in adapters are mounted directly onto the tool No additional accessories are required Safe...

Страница 11: ...air system at each grinding station and inspected regularly to ensure proper operation Each device in this set performs a vital task that greatly affects the performance of the tool and overall longevity of the component parts Filters A ﬁlter is a device used to trap contain particulate and liquid contaminants in the compressed air system They generally have a cartridge or screen that requires cle...

Страница 12: ... spindle and spin in the direction of operation The spindle should spin freely with no resistance 2 With the tool disconnected from the air supply grasp the spindle by hand Attempt to move the spindle from side to side and back and forth Excess play can be a sign that service is required 3 A reduction in power may indicate the necessity for maintenance 4 Should the tool not maintain a uniform oper...

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