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USER MANUAL, MAINTENANCE AND SPARE PARTS 

 

Rev. 01-2020

 

PAGE. 5

 

BRK600

 

 

1 INTRODUCTION 

 
 

1.1 PURPOSE OF THE INSTRUCTION MANUAL 

 
This user and maintenance manual contains data concerning the performance, technical characteristics, use and maintenance 
methods for the standard and correct operation of the machine. 
The user is recommended to read it carefully and to comply with the rules and procedures contained in it, as they provide important 
indications regarding the safety of use. 
This will allow to optimize the operation, increase the duration of the machine, and operate safely. 
Failure  to  comply  with  the  suggested  rules  can  cause  malfunctions,  anomalies,  or  damages;  the  machine  must  therefore  be 
intended only for the use for which it was expressly designed.  
The 

manufacturing company

 will not be held responsible for breakages, accidents, or various inconveniences due to the non-

compliance (or in any case non-application) of the requirements contained in this manual. The same applies to the execution of 
modifications, variations, and/or the installation of accessories, that were not authorized in advance. 

 

 

1.2 HOW TO READ AND USE THE INSTRUCTION MANUAL 

 
The machine was manufactured in accordance with all Community rules concerning the free movement of industrial products in 
the countries of the European Community (check the Machinery Directive 2006/42/EC).  
The machine is then provided complete with all the documentation required by these regulations.  
The  user  manual, maintenance  and  spare  parts  is  an  integral  part  of  it  and  contains  all  the  information  necessary  for  a  good 
operation of the machine with particular attention to the safety of the involved personnel. 
 

 

1.3 PRESERVATION OF THE MANUAL 

 
This instruction manual is an integral part of the machine and must therefore be carefully preserved for any further consultation. 
1)  It is recommended to use the manual carefully so as not to damage the content and not compromise its functionality. 
2)  Do not remove, tear or rewrite parts of the manual for any reason. 
3)  Store the manual in places protected from moisture and heat. 
4)  The user manual must be stored near the machine so that consultation is facilitated. 
5)  The place of preservation of the manual must be clearly identifiable and known to all operators authorized to use the machine. 
6)  Once the consultation has been completed, the manual must be stored in the appropriate place of storage. 
7)  The manual must be kept for the duration of use of the machine and transmitted to any other user or subsequent owner. 
 

 

1.4 MANUAL INSTRUCTION UPDATE 

 
The 

manufacturing company

 reserves the right to make changes, additions or improvements to the manual itself, without this 

being a reason to consider this publication inadequate. 
 

 

1.5 RECIPIENTS 

 
This documentation is addressed to qualified and appropriately trained technical staff. 
Only qualified personnel have the necessary technical knowledge to correctly interpret and apply concretely the safety regulations 
and warnings contained in the specific documents. 
Knowledge  and  correct  application  of  safety  regulations  and  warnings  are  prerequisites  for  the  installation  and  setup  free  of 
hazards as well as for safety during operation and maintenance of the described product. 

"Qualified personnel" means those persons who, by reason of their training, experience, education, knowledge of the relevant 
standards, requirements, measures for the prevention of accidents and conditions of service, have been authorized by the person 
in charge for the safety concerning machineries to carry out any necessary activities and to be able to recognize and avoid any 
possible danger. 
 

 

 

Содержание BRK600

Страница 1: ...USER MANUAL MAINTENANCE AND SPARE PARTS BRAKE BLEEDER BRK600...

Страница 2: ...USER MANUAL MAINTENANCE AND SPARE PARTS Rev 01 2020 PAGE 2 BRK600...

Страница 3: ...TECTIVE EQUIPMENT AND PRECAUTIONS 8 2 5 1 FIRST AID MEASURES 8 2 5 2 FIRE FIGHTING MEASURES 8 2 5 3 MEASURES IN THE EVENT OF AN ACCIDENTAL LEAK 8 2 6 WARRANTY 9 2 7 DURATION OF WARRANTY 9 3 MACHINE DE...

Страница 4: ...EXHAUSTED OIL TANK EMPTYING 18 8 ADDITIONAL INSTRUCTIONS 18 8 1 DEACTIVATION AND DISASSEMBLY 18 9 SPARE PARTS 19 9 1 GENERAL INSTRUCTIONS 19 9 2 SPARE PARTS REQUEST FORM 19 9 3 SPARE PARTS LIST 20 10...

Страница 5: ...ruction manual is an integral part of the machine and must therefore be carefully preserved for any further consultation 1 It is recommended to use the manual carefully so as not to damage the content...

Страница 6: ...accordance with the Machinery Directive 2006 42 currently in force for use within the European Community in the safety field The CE marking tags and related product identification data are affixed to...

Страница 7: ...y 21 v v The machine shall not be used in places at risk of explosion and or fire classified in the following areas 1 zone 0 20 1 21 2 maximum operating temperatures T4 T5 and T6 Machine storage the m...

Страница 8: ...chemicals or carbon dioxide Special hazards arising from the substance or the mixture Exposure to flames can cause the container to break or explode Dangerous combustion products in the event of fire...

Страница 9: ...ge the parts whose premature breakage or wear are due to poor quality of the materials used defect in processing or imperfect assembly The warranty of those parts whose breakage or wear are due to Fai...

Страница 10: ...he environment of brake fluids present in the vehicle braking system 3 2 MACHINE COMPONENTS 1 Carrying handle 8 Polysnap module 2 EXTRACTION PUMP ON OFF button 9 Connection for the extraction pipe 3 P...

Страница 11: ...DOT6 DOT6 1 LHM Exhausted fluid tank capacity 5 l New fluid tank capacity 5 l standard predisposition for tanks up to 25 lt Operating pressure 0 4 bar Extraction pump power 30 W 1 l min Charging pump...

Страница 12: ...an 4 3 INTENDED AND UNINTENDED USE The machine in question has been designed and built for the above use The machine must not be used for uses other than those specified here It is forbidden to Use th...

Страница 13: ...the machine as a result of incorrect execution of the carrier Contents of the packaging 1 unit for the replacement of brake fluids 1 spiral charging pipe L 7 5 m 1 spiral extraction pipe with filter...

Страница 14: ...USE 1 Identify the brake liquid pan 2 Remove the pan cap located in the motor engine 3 Insert the extraction pipe into the pan and press the ON button to start the pump and extract all the exhausted l...

Страница 15: ...adapter and connect it to the pan making sure it is fixed correctly to avoid leakage during subse quent operations 5 Connect the charging pipe to the adapter and press the ON button to start charging...

Страница 16: ...e Use a wrench to open the bleeding valve until you see that the exhausted liquid comes out Bleeding is considered finished when new liquid comes out from the transparent pipe Then close the bleeding...

Страница 17: ...uid to spill and consequent malfunction of the braking system with serious danger while driving 6 1 PROBLEMS AND REMEDIES The search for faults and the eventual repairing operations require compliance...

Страница 18: ...ust check The correct tightening of the screws The correct tightening of the pipes The integrity of the connection pipes The cleaning of the two filters The absence of leaks in the machine ATTENTION T...

Страница 19: ...the individual pieces the number corresponding to the position occupied in the attached drawings the code and the description Orders which must be sent by fax or e mail must be addressed to 9 2 SPARE...

Страница 20: ...USER MANUAL MAINTENANCE AND SPARE PARTS Rev 01 2020 PAGE 20 BRK600 9 3 SPARE PARTS LIST...

Страница 21: ...USER MANUAL MAINTENANCE AND SPARE PARTS Rev 01 2020 PAGE 21 BRK600 DETAIL...

Страница 22: ...SSEMBLED 1 18 INT 0 1 PRES SWITCH 0 1 PLUG 1 19 MAN 235 BLACK HANDLE 1 20 MANOMETRO__SP MGX13 MGX13 Series Pressure Gauge 1 21 POMPA Serie 22000 PUMP with SELF VIBRATING 2 22 RONDM12 WASHER UNI 6592 D...

Страница 23: ...USER MANUAL MAINTENANCE AND SPARE PARTS Rev 01 2020 PAGE 23 BRK600 10 ELECTRICAL DIAGRAM POLYSNAP MODULE ON OFF SWITCH CHARGING PUMP EXTRACTION PUMP ON OFF SWITCH FAN...

Страница 24: ...600 11 HYDRAULIC DIAGRAM CAPTION Symbol Description Symbol Description Pressure gauge for reading pressure Filter EXTRACTION PUMP Washable filter CHARGING PUMP Bleeding valve New liquid tank Exhausted...

Страница 25: ...AL MAINTENANCE AND SPARE PARTS Rev 01 2020 PAGE 25 BRK600 12 SERVICE PROGRAM DATE Work carried out DATE Work carried out DATE Work carried out DATE Work carried out DATE Work carried out DATE Work car...

Страница 26: ...6152493 Manufacturing company in which the Technical Dossier is created and stored DECLARES UNDER ITS OWN RESPONSIBILITY THAT THE NEW MACHINE BRK600 SERIAL NUMBER YEAR OF MANUFACTURE COMPLIES WITH THE...

Страница 27: ...Top Auto S r l Viale del Lavoro 40 37030 Colognola ai colli Italy Telephone 39 0456170025 Fax 39 0456152493...

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