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4000B USER HANDBOOK 

Page 5 

 

1.2.2

 

Identification of Sub-Assemblies 

Throughout this manual, reference is made to the subassemblies and components of the scraper 
by name. The reader is urged to familiarize themselves using the illustration below. Familiarity 
with the scraper sub-assemblies and their names will be beneficial when communicating with the 
manufacturer or importer. 

 

Figure 1.2 Sub-Assembly Identification 

 

 

Tractor Towbar 

Drawbar 

Cross Beam 

Laser Mount 

Swing-arms 

Swivel Hitch 

Side Walls 

Apron 

Bowl & Ejector 

Rear Frame 

Rockers 

Содержание 4000B

Страница 1: ...RAPERS ISSUE B Jan 2019 USER HANDBOOK SAFETY INFORMATION SPECIFICATIONS ASSEMBLY INSTRUCTIONS MAINTENANCE REQUIREMENTS SPARE PARTS AG LASER GPS Shed 2 168 Loves Road Alberton QLD 4207 Australia Phone...

Страница 2: ...4000B User Handbook Page i...

Страница 3: ...6 2 Safety 7 2 1 Overview 7 2 1 1 Warning 7 2 1 2 Meaning of Signs 7 2 1 3 Meaning of Symbols 7 2 2 Securing the Machine 8 2 2 1 Lifting Points 8 2 2 2 Tie down Points 9 2 3 Safe Operation 10 2 3 1 R...

Страница 4: ...Fluid Working Temperature Range 21 3 3 2 Fluid Type 21 3 3 3 Protective Coatings 22 3 4 Tractor Specifications 22 4 Equipment Assembly 23 4 1 Required Equipment 23 4 2 Assembly Procedure 24 4 2 1 Rea...

Страница 5: ...el Bearings 40 6 3 4 Apron Pivot Bearings 40 6 3 5 Rocker Pivot Bearings 41 6 3 6 Summary 41 6 4 Inspection Intervals 42 6 4 1 Main Pivot Inspections 42 6 4 2 Cylinder Bearing Inspections 42 7 Appendi...

Страница 6: ...pron Safety Pin Location 19 Figure 4 1 Assembly Step 1 24 Figure 4 2 Assembly Step 2 25 Figure 4 3 Assembly Step 3 26 Figure 4 4 Assembly Step 4 28 Figure 4 5 Assembly Step 5 29 Figure 4 6 Assembly St...

Страница 7: ...ve questions not answered in this manual or need additional copies please contact your distributor or Toomey Earthmovers for your country 1 1 Manufacturer Information Manufacturer Name AG Laser GPS Pt...

Страница 8: ...4000B USER HANDBOOK Page 2...

Страница 9: ...hydraulic cylinders mounted to the rear frame In the bowl is a swing door ejector which is hinged at the top of the bowl and is operated by two hydraulic cylinders mounted to the bowl The right and l...

Страница 10: ...The directions of the machine are in accordance with those observed by the driver facing the forward direction Reference to these conventions will be useful for understanding this manual and communic...

Страница 11: ...The reader is urged to familiarize themselves using the illustration below Familiarity with the scraper sub assemblies and their names will be beneficial when communicating with the manufacturer or i...

Страница 12: ...cylinder mounting structure on the front cross beam on the left hand side It is important to provide the serial number when ordering parts The manufacturer reserves the right to change the product for...

Страница 13: ...tions the machine is to operate in and around are safe Additional copies of the manual can be obtained from your distributor or from Toomey Earthmovers directly 2 1 2 Meaning of Signs The operators at...

Страница 14: ...Machine 2 2 1 Lifting Points For lifting the assembled machine refer to the diagram below For lifting individual sub assemblies refer to the assembly instructions and diagrams in Section 4 2 Assembly...

Страница 15: ...B USER HANDBOOK Page 9 2 2 2 Tie down Points The Primary Tie Down points used for anchoring the Scraper onto low loader trailers or similar for transport are shown below Figure 2 2 Tie down Configurat...

Страница 16: ...iewed in a meeting with all operators at least yearly x Never modify the machine without expressed agreement of the manufacturer or its importer x Leave sufficient space when operating around other ma...

Страница 17: ...e tractor The instructor should have knowledge of the site the machine is to be operating on and understand the difficulties likely to be encountered ground conditions slope obstacles etc The instruct...

Страница 18: ...4000B USER HANDBOOK Page 12...

Страница 19: ...oard to locate the leak Always wear protective clothing gloves full length shirt etc and eye protection If an accident occurs call the local emergency services 2 4 2 Accumulator The hydraulic accumula...

Страница 20: ...ices before starting work on the machine The connection of the tractor and scraper will typically require the presence of an assistant Never allow them to be directly behind the tractor always remain...

Страница 21: ...OOK Page 15 2 6 Decals 1 Risk of Hand Crushing 6 Grease Point 2 Presurised Hydraulic Fluid 7 Run Over Risk 3 Lifting Point 8 Risk of Crushing 4 Tie Down Point 9 Risk of Crushing 5 Apron Locking 10 Rip...

Страница 22: ...ormation listed on them and their location on the machine Operators must be familiar with the symbols and the instructions Decals which are missing damaged or covered in paint and unreadable must be i...

Страница 23: ...nsport or maintenance operations The lockout system secures the ripper bar and apron in their raised positions enabling the ground engaging wear parts to be safely replaced The lockout system consists...

Страница 24: ...holes in the lower ripper linkage and ripper cylinder mounts should be aligned now Remove the lynch pin from the safety pin and insert into the locations as shown below Re fit the lynch pins into the...

Страница 25: ...on the inside of the bowl only after the rippers have been locked out To aid in exchanging cutting edges it is recommended that the scrapers mouldboard be lifted up and then lowered on at least two h...

Страница 26: ...and tight 6 Check the bolts in the front cross beam are in place and secure 7 Check the cutting edge fasteners are in place and secure 8 Check that the cutting edge has sufficient material to undertak...

Страница 27: ...ts associated components are rated work within is 20 C to 50 C Operating outside this range could potentially void warranties on the structure and components 3 2 2 Humidity There are no operational re...

Страница 28: ...eroded and the steel of the hydraulic line has been compromised The hydraulic line affected must be replaced 3 4 Tractor Specifications The tractor manufacturer defines the maximum drawbar weight and...

Страница 29: ...x 2 0 tonne Bottle jacks to assist in adjust component heights x Assortment of metric spanners for M20 M16 and M12 hex bolts x Assortment of Imperial spanners for 1 1 5 bolts and hydraulic hose fitti...

Страница 30: ...n blocks or bottle jacks under the rear frame to keep the floor of the bowl level Do not lift by inserting chains or slings inside the main pivot bearing as this will damage the bearing and seals If t...

Страница 31: ...t cylinders installed Install the top pin first using an anti seize compound on the pin The cylinders are usually shipped fully retracted to extend the cylinder to install the lower pin remove the por...

Страница 32: ...tch cylinder pin Move the cross beam assembly into place travelling rearward The side walls may need to be moved outward to the maximum extent the play in the main pivot bushes will allow Align a bolt...

Страница 33: ...boss in the side wall is around 20mm the threaded pin can be driven into the bearing using a large soft mallet or a sledge hammer and block of wood Drive the pin in fully and secure the pin in place w...

Страница 34: ...mbly Remove the bolts in the mounting flange of the laser mounting frame Lift the laser mounting frame using the lifting provisions and lower onto the mating flanges on the side walls Position the las...

Страница 35: ...ammer or mallet until the pin is mostly through the bush It is recommended to get both pins mostly through the bush before completely inserting This gives more adjustment in getting the second bush al...

Страница 36: ...Insert the pin and retaining bolt Lift the drawbar up so that the lower clevis aligns with the pin mounting holes in the drawbar Insert the pin and retaining bolt Install the hydraulic hoses to the c...

Страница 37: ...e the keeper plates with the M16x30 hex screws Lower the swingarm onto a block of timber or adjustable stand set to a height of approx 600 mm Lift the hydraulic cylinders and align the top clevis bear...

Страница 38: ...res Assembly Remove the wheel nuts from the hubs and fit the wheels and tires to the hubs Once wheels are assembled the hydraulics can be connected up to the tractor and the machine lifted up so the b...

Страница 39: ...connectors with a clean rag before connecting to the tractor When connecting for the first time consult the hydraulic diagrams to identify which hoses on the scraper control which functions and connec...

Страница 40: ...peed 2 Cutting depth When the scraper loads the material forms a mound in the bowl This mound builds until it reaches the angle of repose for that material red lines Once the mound exceeds this height...

Страница 41: ...as it leaves very little material left in the bowl which increases efficiency Once the product has been emptied from the machine return the bowl to its lowered position my activating the control leve...

Страница 42: ...s on the machine should only ever be used to lift the scraper when loading and unloading the scraper They are not recovery points and should not be used when the scraper is stuck When loading the scra...

Страница 43: ...or failure Without regular cleaning and inspections wear or minor structural or non structural defects could be allowed to increase or spread and could result in catastrophic failure or injury 6 2 Ini...

Страница 44: ...etween application of grease the longer the bushes and thrust washers will last For maximum life it is recommended that the swivel hitch be greased using an automated system using smaller dosage more...

Страница 45: ...he nut does not need any further inspecting If the nut tightens tighten it until the next tab and notch line up and fold the tab down The nut will need another inspection in another 40 hours of operat...

Страница 46: ...plied directly to the apron bearings via a gallery in the bearing housing in the side wall Once the housing has been filled and grease has been purged from the seal in the sleeve a minimal amount of g...

Страница 47: ...ded greasing intervals are shown in Table 6 1 below Table 6 1 Greasing Interval Location Minimum Required Recommended Swivel Hitch 10 working hours 3 4 working hours Wheel Hubs 50 Working Hours 30 Wor...

Страница 48: ...penetrating oil leading up to their removal Once the pin has been removed rotate the inner part of the bearing Check that the green seals are not damaged and that there is no contamination in the bea...

Страница 49: ...Torque ft lb 5 8 1 248 183 7 8 1 1 4 710 523 1 1 1 2 1065 785 7 2 Tightening Torque for Hydraulic Components JIC Flare Torque Values SAE Thread Size Nut Size AF Torque N m Torque ft lb 09 9 16 18 11 1...

Страница 50: ...4000B USER HANDBOOK Page 44...

Страница 51: ...4000B User Handbook 7 3 Spare parts 7 3 1 Hydraulic Systems The spares and replacement components for the hydraulic systems available for the 4000B are shown in the following drawings...

Страница 52: ...9HUVLRQ 5 8 6 5 1 1R 3 7220 57 029 56 5 8 1 287 7 7 7220 57 029 56 20...

Страница 53: ...66 9 9 6 7 216 83 72 1 727 326 7 21 7 86 21 7 21752 02 8 21 7 857 5 67 1 1 326 7 21 7 17 50 7 02 6 3 1 1 21 0 1 81 7 21 7 5 17 1 72 21752 5266 9 5 1 5 33 5 81 7 216 5 21 7 7 6 2 7 5217 5266 0 1 7 3521...

Страница 54: ...1 86 1 7 237 21 1 266 6 7 216 72 21752 7 5266 9 5 8 7 5 029 7 36 520 7 7 77 1 6 1 2 7 8 77 1 6 5 029 1 7 26 6 211 7 1 7 75 725 7 26 6 72 211 7 7 7 77 1 6 1 7 1 266 6 7 216 6 7 6 5 2 6 5 2 6 5 2 6 5 2...

Страница 55: ...2 6 5 2 6 7 5 2 6 5 2 6 5 2 6 5 2 6 5 2 6 5 2 6 5 2 6 5 2 6 127 1 86 1 7 237 21 1 266 6 7 216 72 21752 7 2 725 5 8 7 5 029 7 36 520 7 7 77 1 6 1 2 7 8 77 1 6 5 029 1 7 26 6 211 7 1 7 75 725 7 26 6 72...

Страница 56: ...5 2 6 127 1 86 1 7 237 21 1 266 6 7 216 72 21752 7 3521 5 8 7 5 029 7 36 520 7 7 77 1 6 1 2 7 8 77 1 6 5 029 1 7 26 6 211 7 1 7 75 725 7 26 6 72 211 7 7 7 77 1 6 1 7 1 266 6 7 21 6 9HUVLRQ 5 8 6 3521...

Страница 57: ...7 7 7 6 9HUVLRQ 127 1 86 1 7 237 21 1 266 6 7 216 72 21752 7 5 33 5 5 8 7 5 029 7 36 520 7 7 77 1 6 1 2 7 8 77 1 6 5 029 1 7 26 6 211 7 1 7 75 725 7 26 6 72 211 7 7 7 77 1 6 1 7 1 266 6 7 21 5 8 6 5...

Страница 58: ...7 7 7 7 6 127 1 86 1 7 237 21 1 266 6 7 216 72 21752 7 0 1 7 5 8 7 5 029 7 36 520 7 7 77 1 6 1 2 7 8 77 1 6 5 029 1 7 26 6 211 7 1 7 75 725 7 26 6 72 211 7 7 7 77 1 6 1 7 1 266 6 7 21 9HUVLRQ 5 8 6 0...

Страница 59: ...6 26 6 LH 7 7 26 3 57 180 5 1 03 25 26 5 1 29 7 7 26 1 3 57 180 56 6 5 37 21 3 57 180 5 675 7 63 0 7 675 7 63 0 7 675 7 0 7 675 7 0 7 s 0 7 s 0 7 5 8 26 5 36 0 1 3 57 12 26 6 6 120 1 26 00 120 1 26 2...

Страница 60: ......

Страница 61: ...4000B USER HANDBOOK 7 3 2 Hydraulic Cylinder Components The following drawings show the part numbers of the Hydraulic Cylinder internal components available...

Страница 62: ...2 PP 5 7 78 6752 PP 5 3 5 5 3 6721 68 7 63 27 5 5 02 1 1 5 5 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 7 8 2 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 6 7 3 7 56 PP 63 5 5 1 PP 17 51 5 3 6 2 25 1...

Страница 63: ...7 52 52 6752 PP 5 7 78 6752 PP 5 3 5 5 3 6721 68 7 63 27 5 5 02 1 1 5 5 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 7 8 2 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 6 7 3 7 56 PP 63 5 5 1 PP 17 51 5...

Страница 64: ...21 47 52 52 6752 PP 5 7 78 6752 PP 5 3 5 5 3 6721 63 27 75 5 02 1 1 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 8 2 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 6 7 3 7 56 PP 63 5 5 1 PP 17 51 5 3 20...

Страница 65: ...47 52 52 6752 PP 5 7 78 6752 PP 5 3 5 5 3 6721 5 02 1 1 5 5 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 8 2 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 7 3 7 56 PP 63 5 5 1 PP 17 51 5 3 6 2 00 17 51...

Страница 66: ...37 21 47 52 52 6752 PP 5 7 78 6752 PP 5 3 5 5 3 6721 5 5 02 1 1 5 5 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 8 2 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 6 7 3 7 56 PP 63 5 5 1 PP 17 51 5 3 20...

Страница 67: ...752 PP 5 7 78 6752 PP 5 3 5 1 5 3 6721 7 1 552 6 68 7 63 27 3 57 75 5 02 1 1 75 75 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 7 8 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 6 7 3 7 56 PP 63 5 5 1 P...

Страница 68: ......

Страница 69: ...4000B USER HANDBOOK 7 3 3 Scraper Sub Assemblies The following diagrams show the components for the Scraper sub assemblies...

Страница 70: ...5 7 6 1 50 52 5 7 5 6 7 6 1 50 52 5 5 5 5 0 028 2 5 3 3521 7 6 6 5 02817 5 7 6 5 8 6 5217 5266 0 5 33 56 5 5 2 725 9HUVLRQ 3 576 5 1 1R 3 7220 57 029 56 3 2 9 7 7 7220 57 029 56 20...

Страница 71: ...6 0 0 6 5 U 3 F Z 635 1 6 5 3 3 5 3 7 0 1 3 927 3 1 6 2 5 5287 5 7 6 0 2 7 U F Z 187 2 586 5 3521 2 1 1 3 1 5 3 28 2 7 F Z 187 3521 3 927 6 7 6 9 F Z 6 0 7 3 66 29 5 3 7 2 5 1 0 2 7 U F Z 187 9HUVLRQ...

Страница 72: ...6 1 16 57 2 76 72 2 17 7 7 2 52 5 3 7 6 1 3 83 7 2 76 1 86 8 72 1685 7 52 5 3 7 6 5 9 57 6833257 1 7 5 7 6 257 52 5 25 21 52 5 7 3 2 7 0 5 7 7 52 56 72 7 5 7 25 7 21 52 5 3 7 6 5 9 57 72548 83 7 2 76...

Страница 73: ...56 9 5 0 1 9 57 7 9 029 226 1 2 76 1 75 1 5 029 2 1 187 16 57 2 6 5 167 2 187 7 7 1 83 2 6 5 7 7 25 1 172 5229 1 5 1 3 1 167 72548 83 1 P IW OE 527 7 52 56 72 1685 7 9 127 281 83 85 1 66 0 62 6 66 0 1...

Страница 74: ...6 3521 2 1 3521 3 927 6 7 6 9 F Z 6 0 7 2 5 1 3 66 29 5 3 7 1 3 1 5 0 6 5 U 3 F Z 635 1 6 5 1 5 9 6 3 1 0 6 5 U 3 F Z 635 1 6 5 5 1 5 7 1 5 6 6 0 6 56 0 1 3 927 3 1 3 3 5 3 7 0 6 5 U 3 F Z 635 1 6 5 9...

Страница 75: ...5 3 1 3 0 5 281 86 3 5 6 63 5 6 1 33 17 51 5 3 00 0 2817 5681 3 6 5 6 7 3 2 6 7 3 18 0 2 7 6 7 3 9 57 3 1 6 7 3 2 1 187 81 0 187 3 3 3 3 0 17 51 5 3 00 0 3 3 0 3 9HUVLRQ 3 576 5 1 1R 3 7220 57 029 56...

Страница 76: ...3 28 2 7 F Z 187 3 28 2 7 F Z 187 6 5 2 6 6 5 7 5 5 2 6 67 1 5 70 17 237 21 5 1 5266 9 3 1 6 1 50 3 927 3 1 3 35 3 7 0 1 7 3 1 2 3 1 7 2 1 7 5 6 5 9HUVLRQ 0 6 5 U 3 F Z 635 1 6 5 187 7 6 5 6 581 29 5...

Страница 77: ...7 21 3 5 6 3 0 0 17 281 86 6 3 5 6 0 6 5 U 3 F Z 635 1 6 5 7 6 63 5 5 1 725 1 5 725 3 927 9 6 3 1 0 6 5 U 3 F Z 635 1 6 5 2 9 6 3 1 0 6 5 U 3 F Z 635 1 6 5 9HUVLRQ 3 576 5 1 1R 3 7220 57 029 56 2 725...

Страница 78: ...7 1 3521 1 5 3 1 5 33 5 1 5 3 1 3521 6 7 3 1 5 33 5 6 7 3 1 5 33 5 1 3 1 5 33 5 2 5 1 5 33 5 833 5 1 5 33 5 1 5 5 33 5 227 5 33 5 227 66 0 1 8 1 227 58 5 3 1 63 5 33 5 227 63 3 1 58 5 6 35 7 1 5 3 1 6...

Страница 79: ...16 7 3521 1 3 7 7 1 567 187 6 7 7 6 3266 7 5 6 21 187 83 72 567 187 1 2 527 7 21 817 0 5 1 2 1 6 21 187 16 7 0 7 33 2 1 567 187 167 0 62 7 3 6 5 6 1 7 7 1 3 3 5 3 7 0 6 5 U 3 F Z 635 1 6 5 0 62 7 6 7...

Страница 80: ...60 7220 60 6 5 02817 5 7 21 0 6 5 U 3 F Z 187 3 576 5 1 1R 3 7220 57 029 56 6 5 02817 66 0 7 7 7220 57 029 56 20...

Страница 81: ...4000B User Handbook 7 4 COSHH Datasheets...

Страница 82: ...________________________________________________________________________ _________________________________________________________________________________ _____________________________________________...

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