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3. 2 Transportation and Storage

WARNING

3. 2. 1 Transportation and Transfer

1)  Products with large mass (approx. 20 kg or more) should be transported using equipment or a 

machine, not by manpower alone. See the catalog, product drawings, etc. issued by our com-
pany for details on the mass of this product.

2)  Qualified personnel should perform work with a forklift or a crane, or slinging work in accor-

dance with laws and regulations, and safety provisions of business establishments. In addition, 
observe section 

「3. 2. 2

3)  Protect this product sufficiently before transportation so that it is not damaged. Damage 

causes leakage or corrosion.

4)  Use containers for ocean transportation. If containers are not used, this product becomes de-

teriorated due to salty sea breeze.

5)  Use a covered vehicle for inland transportation to avoid exposure to wind and rain.
  If an uncovered vehicle is used, cover the product with a protective tarp.
6)  Do not throw the product and do not apply a heavy load.

WARNING

CAUTION

3. 2. 2 Drop and falling

1)  At lifting up and slinging work, perform the work while paying thorough attention to safety. 

E.g., check the mass well in advance, and use a lifting tool or equipment corresponding to the 
mass, but do not stand under a hung load.

2)  Transportation shall be performed under sufficient illumination to secure safety of scaffolding. 

Avoid work on unstable pipes, etc.

3)  At unloading or transportation between warehouses, this product should be held properly to 

prevent it from falling and being damaged.

4)  Do not suspend or hoist this product by hanging a hook on the handle. Otherwise, the product 

may be damaged or fall, which is very dangerous. Suspend the product by tying down a well-
balanced position, such as the neck section of the valve body, with material that does not dam-
age the product, such as nylon sling.

3. 2. 3 Packing state

This product is shipped in the full-close position, except for the single-acting type air-to-close pneu-
matic cylinder. Be careful not to damage the edge of the disc, Seatring, and flanges.

3. 2. 4 Unpacking

1)  Unpack this product immediately before installing it to the piping. Do not leave the product 

unpacked for long periods of time to prevent adherence of dust and harmful substances and 
deterioration due to ozone or ultraviolet rays. Otherwise, degradation in performance, contami-
nation, discoloration or material deterioration may occur.

2)  Be careful not to damage this product with a cutter, etc. when unpacking.

3. 2. 5 Storage

Store this product as follows to prevent degradation in performance, contamination, discoloration, 
and material deterioration.

1)  Store this product in a place with no dust or water droplets while avoiding direct sunlight, high 

temperatures and humidity.

2)  Store this product indoors (ambient temperature: 0°C - 50°C, humidity: 70% or less) without 

removing the cardboard packaging or the protective material attached to the valve body.

3)  For cardboard packaging, high humidity may reduce the strength of the box and the packaging 

may be broken, which may result in damage of the product. Be adequately careful not to get 
the packaging wet.

4)  Do not store this product in an atmosphere that contains corrosive gas. Otherwise, the parts 

may be subject to corrosion, resulting in an impairment of functions.

5)  Do not drop, overturn or vibrate this product, and do not apply a heavy load to the product dur-

ing storage. Otherwise, functions may be impaired.

6)  Do not stack this product at storage. A load collapse may occur, which causes damage to per-

sonnel and/or the product. (Refer to section 

3. 2. 2.)

7)  Store this product in the full-close position. Open and close the prod-

uct about once every three months.

8)  Store this product while no load is applied to the actuator. Oth-

erwise, the handle shaft, etc. may be deformed.

9)  For long-term storage, apply Ferro-Guard (Ferro-Guard 

#1009, US Ronco Laboratories, INC.) once a year to the 
plated parts (indicator, bolts, nuts, handle shaft, etc.).

[Fig.-4]

Содержание 304YA

Страница 1: ...Installation Procedure 15 5 MAINTENANCE 17 5 1 Seatring Disassembly Assembly Procedures 17 5 2 Removal of Valve Body and Actuator 18 5 3 Disassembly Assembly Procedures of Gland area 19 5 4 Assembly...

Страница 2: ...transportation storage piping installation operation and main tenance work This document does not describe all the assumed conditions concerning transportation storage piping installa tion operation a...

Страница 3: ...eries 46 ISO 5752 wafer butterfly valve short Applicable flange connection JIS 5K JIS 10K ASME ANSI CLASS 150 Top flange In compliance with ISO 5211 Standard materials Body SCS13A FCD450 Disc SCS13A S...

Страница 4: ...3 Pressure Temperature Rating Fig 1 Case of FCD450 body 4 F or over less than 392 F Case of SCS13A body 20 F or over less than 392 F 0 50 100 29 20 150 200 250 Temperature 0 2 0 4 0 6 0 8 1 0 Pressure...

Страница 5: ...7 Seatring retainer 1 20 Ball 2 1 8 Shaft bearing 3 3 2 10 Bottom cover 1 21 Hexagon socket set screw 2 1 11 Bottom gasket 1 3 2 12 Taper pin 2 22 Hexagon bolt 4 13 Packing retainer 1 22 Spring washe...

Страница 6: ...following items 1 The product and the actuator are secured firmly 2 There is no failure or damage to the appearance or loss of parts 3 Tools have not been left on the product or pipes 4 Nothing hinde...

Страница 7: ...pped in the full close position except for the single acting type air to close pneu matic cylinder Be careful not to damage the edge of the disc Seatring and flanges 3 2 4 Unpacking 1 Unpack this prod...

Страница 8: ...o thermal expansion of parts or difference of thermal shrinkage etc 1 The ambient temperature of the installation location should be within the ambient temperature range of the specification section 1...

Страница 9: ...al insulation so that the indication of opening can be seen For a gear actuator there is an option to extend the indication of opening Please contact our sales CAUTION 3 3 7 Condensation Condensation...

Страница 10: ...inside 2 This product and pipes should not be subjected to extreme force being hit or impacted If the product is deformed or damaged due to rough handling leakage or faulty operation may occur 3 A pr...

Страница 11: ...1 CAUTION 8 Never weld when this product is in the piping Installation of the product immediately after welding the pipe flange will lead to heat damage to the Seatring resulting in adverse consequen...

Страница 12: ...n adverse effect on the performance and service life of the product 13 When this product is connected to the secondary side of a control valve pump outlet or re ducer secure a straight pipe distance o...

Страница 13: ...of the piping is un der pressure Otherwise fluid jets to the outside which is dangerous 2 Do not remove the actuator from this product when the inside of the piping is under pressure Unexpected abrupt...

Страница 14: ...ng fresh water The replacement timing may become faster de pending on the working environment Please replace the spare parts refer to the Expanded View in section 2 1 based on the number and term 3 6...

Страница 15: ...positon and flush fluid to remove foreign material If normal operation is still not restored through the above procedure damage of the seat ring is possible Remove the Seatring from the piping and ch...

Страница 16: ...4 Insert jack bolts in the position shown in the figure to widen the distance between the flanges Push the flanges and make the distance between the flanges 6 to 10 mm longer than the valve face to f...

Страница 17: ...e product to verify that the operations from to full open to from full close are smooth Fig 21 Piping bolt tightening procedures When there is no appropriate tightening procedure in business establish...

Страница 18: ...ner Fig 22 5 Thoroughly clean the Seatring mounting faces of the body and the Seatring retainer and the disc using a suitable cleaning fluid such as alcohol or a neutral detergent Fig 23 5 1 2 Seatrin...

Страница 19: ...etal section of the body using a vice so that the flanges are not damaged Set the valve opening to the full open position Fig 27 2 Make alignment marks on the connecting part be tween this product and...

Страница 20: ...erial 2 Clean the parts before assembly 3 When the packing retainer was removed install it in the gland packing hole of the body 4 Insert the gland packing into the gland packing hole on the body and...

Страница 21: ...flanges are not damaged Set the valve opening to the full open position Fig 31 2 Set the actuator to the full open position 3 Insert the thermal insulating sheet and bon net onto the body as shown in...

Страница 22: ...tions the body may be broken when the product is opened and closed Fig 32 Fig 33 Fig 34 5 5 3 Full close position adjustment procedure 2U gear 5 5 2 Full close position adjustment procedure 1T lever 1...

Страница 23: ...23 2 125 5 117 31 5 32 9 150 6 143 45 8 43 4 200 8 193 67 6 63 6 250 10 240 88 2 80 9 300 12 291 107 2 104 4 Note The disc of the butterfly valve is inserted into a pipe at full open position When yo...

Страница 24: ...124 146 159 115 124 146 174 125 5 140 151 177 190 140 151 177 196 150 6 166 178 207 220 166 178 207 222 200 8 217 227 257 270 217 229 257 279 250 10 268 282 318 332 268 285 318 333 300 12 319 331 362...

Страница 25: ...M16 130 16 4 5 8 11UNC 140 16 65 2 1 2 4 M12 120 12 4 M16 145 16 4 5 8 11UNC 155 16 80 3 4 M16 130 16 8 M16 145 16 4 5 8 11UNC 155 20 100 4 8 M16 145 16 8 M16 145 16 8 5 8 11UNC 155 20 125 5 8 M16 14...

Страница 26: ...of the body is possible Check visually for deformation of the shaft If any deformation is observed valve replacement is required The body is damaged If any cracks or breakage are observed on the body...

Страница 27: ...ere is a possibility of this remove the valve and clean it The product specifications do not conform to the fluid specifi cations For automatic valves the actuator size is selected in accordance with...

Страница 28: ...27 MEMO...

Страница 29: ...ng or use methods etc which are not specified in the catalog specifications or other relevant documents that had been made and entered into be tween the customer and TOMOE VALVE 2 The failure was caus...

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