Tomoe 304YA Скачать руководство пользователя страница 15

14

3. 6 Maintenance 

(Continued)

3. 6. 4 Replacement of spare parts

This product should be disassembled and assembled in a clean location which is free from dirt, 
waste material and dust.
Refer to section 

2. 1 Expanded View and Part List” and “MAINTENANCE” in Chapter 5 for type 

and replacement procedures of spare parts.

3. 6. 5 Rust prevention procedure

Be sure to use the rust preventive agent specified blow.

<Table-7> Rust Prevention Procedure

To be applied to:

Rust preventive agent

Product Name (Manufacturer)

Plated parts
Indicator, bolts, nuts and handle shaft

Rust preventive agent

Ferro-Guard #1009
(US Ronco Laboratories, INC.)

WARNING

3. 6. 6 Countermeasures to address abnormalities

1)  The work should be performed while wearing protective gear, such as a helmet, safety belt, 

protective glasses, working gloves and safety shoes, in accordance with laws and regulations, 
and safety provisions of business establishments.

2)  When the fluid which flows through the piping is toxic, flammable or corrosive, adequate safety 

measures should be taken.

3)  Before retightening the pipe flanges, be sure to reduce the pressure in the piping to the atmo-

spheric pressure.

4)  In case of abnormal operation, possible causes are clogging of foreign material, damage of 

the Seatring, etc. If you continue to use the valve, serious accidents may occur due to dam-
age. Perform checks in accordance with the following procedures.

 To remove foreign material, keep the disc in the full-open positon and flush fluid to remove 

foreign material.

 If normal operation is still not restored through the above procedure, damage of the seat 

ring is possible.

  Remove the Seatring from the piping and check the Seatring.

WARNING

3. 6. 7 Removal/Installation from/to the piping

1)  Before removing this product from the piping, release the residual pressure and remove fluid 

from the equipment and the piping completely. Otherwise, jetting of fluid to the outside and 
unexpected movements may occur.

2)  Take necessary measures so that fluid does not flow into applicable pipes accidentally during 

the work.

3)  When this product is removed, fluid may leak from the inside. Provide protection as required.
4)  Remove/install this product from/to the piping with the product in the full-close position so that 

the disc does not protrude from the face. (Refer to section 

4. 1. 1 for detailed procedures.)

5)  Remove all the bolts and nuts except those on the lower side. Remove the valve. At this time, 

use of jack bolts in between the flanges will assist in removing the valve more easily.

3. 6. 8 Disposal

1)  Do not dispose of this product by incineration. There is a possibility of generation of toxic gas 

from synthetic rubber or nylon resin parts and bursting. Therefore please dispose of this prod-
uct as general industrial waste. The product does not contain materials which cannot be dis-
posed of as general industrial waste.

2)  For segregated disposal, classify the parts in accordance with materials specified on drawings.
3)  This product should be disposed of in accordance with laws and regulations, local government 

ordinances, standards of business establishments, etc.

Содержание 304YA

Страница 1: ...Installation Procedure 15 5 MAINTENANCE 17 5 1 Seatring Disassembly Assembly Procedures 17 5 2 Removal of Valve Body and Actuator 18 5 3 Disassembly Assembly Procedures of Gland area 19 5 4 Assembly...

Страница 2: ...transportation storage piping installation operation and main tenance work This document does not describe all the assumed conditions concerning transportation storage piping installa tion operation a...

Страница 3: ...eries 46 ISO 5752 wafer butterfly valve short Applicable flange connection JIS 5K JIS 10K ASME ANSI CLASS 150 Top flange In compliance with ISO 5211 Standard materials Body SCS13A FCD450 Disc SCS13A S...

Страница 4: ...3 Pressure Temperature Rating Fig 1 Case of FCD450 body 4 F or over less than 392 F Case of SCS13A body 20 F or over less than 392 F 0 50 100 29 20 150 200 250 Temperature 0 2 0 4 0 6 0 8 1 0 Pressure...

Страница 5: ...7 Seatring retainer 1 20 Ball 2 1 8 Shaft bearing 3 3 2 10 Bottom cover 1 21 Hexagon socket set screw 2 1 11 Bottom gasket 1 3 2 12 Taper pin 2 22 Hexagon bolt 4 13 Packing retainer 1 22 Spring washe...

Страница 6: ...following items 1 The product and the actuator are secured firmly 2 There is no failure or damage to the appearance or loss of parts 3 Tools have not been left on the product or pipes 4 Nothing hinde...

Страница 7: ...pped in the full close position except for the single acting type air to close pneu matic cylinder Be careful not to damage the edge of the disc Seatring and flanges 3 2 4 Unpacking 1 Unpack this prod...

Страница 8: ...o thermal expansion of parts or difference of thermal shrinkage etc 1 The ambient temperature of the installation location should be within the ambient temperature range of the specification section 1...

Страница 9: ...al insulation so that the indication of opening can be seen For a gear actuator there is an option to extend the indication of opening Please contact our sales CAUTION 3 3 7 Condensation Condensation...

Страница 10: ...inside 2 This product and pipes should not be subjected to extreme force being hit or impacted If the product is deformed or damaged due to rough handling leakage or faulty operation may occur 3 A pr...

Страница 11: ...1 CAUTION 8 Never weld when this product is in the piping Installation of the product immediately after welding the pipe flange will lead to heat damage to the Seatring resulting in adverse consequen...

Страница 12: ...n adverse effect on the performance and service life of the product 13 When this product is connected to the secondary side of a control valve pump outlet or re ducer secure a straight pipe distance o...

Страница 13: ...of the piping is un der pressure Otherwise fluid jets to the outside which is dangerous 2 Do not remove the actuator from this product when the inside of the piping is under pressure Unexpected abrupt...

Страница 14: ...ng fresh water The replacement timing may become faster de pending on the working environment Please replace the spare parts refer to the Expanded View in section 2 1 based on the number and term 3 6...

Страница 15: ...positon and flush fluid to remove foreign material If normal operation is still not restored through the above procedure damage of the seat ring is possible Remove the Seatring from the piping and ch...

Страница 16: ...4 Insert jack bolts in the position shown in the figure to widen the distance between the flanges Push the flanges and make the distance between the flanges 6 to 10 mm longer than the valve face to f...

Страница 17: ...e product to verify that the operations from to full open to from full close are smooth Fig 21 Piping bolt tightening procedures When there is no appropriate tightening procedure in business establish...

Страница 18: ...ner Fig 22 5 Thoroughly clean the Seatring mounting faces of the body and the Seatring retainer and the disc using a suitable cleaning fluid such as alcohol or a neutral detergent Fig 23 5 1 2 Seatrin...

Страница 19: ...etal section of the body using a vice so that the flanges are not damaged Set the valve opening to the full open position Fig 27 2 Make alignment marks on the connecting part be tween this product and...

Страница 20: ...erial 2 Clean the parts before assembly 3 When the packing retainer was removed install it in the gland packing hole of the body 4 Insert the gland packing into the gland packing hole on the body and...

Страница 21: ...flanges are not damaged Set the valve opening to the full open position Fig 31 2 Set the actuator to the full open position 3 Insert the thermal insulating sheet and bon net onto the body as shown in...

Страница 22: ...tions the body may be broken when the product is opened and closed Fig 32 Fig 33 Fig 34 5 5 3 Full close position adjustment procedure 2U gear 5 5 2 Full close position adjustment procedure 1T lever 1...

Страница 23: ...23 2 125 5 117 31 5 32 9 150 6 143 45 8 43 4 200 8 193 67 6 63 6 250 10 240 88 2 80 9 300 12 291 107 2 104 4 Note The disc of the butterfly valve is inserted into a pipe at full open position When yo...

Страница 24: ...124 146 159 115 124 146 174 125 5 140 151 177 190 140 151 177 196 150 6 166 178 207 220 166 178 207 222 200 8 217 227 257 270 217 229 257 279 250 10 268 282 318 332 268 285 318 333 300 12 319 331 362...

Страница 25: ...M16 130 16 4 5 8 11UNC 140 16 65 2 1 2 4 M12 120 12 4 M16 145 16 4 5 8 11UNC 155 16 80 3 4 M16 130 16 8 M16 145 16 4 5 8 11UNC 155 20 100 4 8 M16 145 16 8 M16 145 16 8 5 8 11UNC 155 20 125 5 8 M16 14...

Страница 26: ...of the body is possible Check visually for deformation of the shaft If any deformation is observed valve replacement is required The body is damaged If any cracks or breakage are observed on the body...

Страница 27: ...ere is a possibility of this remove the valve and clean it The product specifications do not conform to the fluid specifi cations For automatic valves the actuator size is selected in accordance with...

Страница 28: ...27 MEMO...

Страница 29: ...ng or use methods etc which are not specified in the catalog specifications or other relevant documents that had been made and entered into be tween the customer and TOMOE VALVE 2 The failure was caus...

Отзывы: