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Tolomatic • URL: http://www.tolomatic.com • Email: [email protected] • Fax: (763) 478-8080 • Toll Free: 1-800-328-2174

Parts Sheet #8100-4106_06_MXP25Pps

Parts Sheet #8100-4106_06_MXP25Pps

 

MXP25P 

Instructions / Options – 3

6.   INSTALL DUST BAND

 

Place Dust Band (3) through the upper slot of Piston Bracket (5) and lay on 

top of the Cylinder Tube slot. Hold Screw (16) in while inserting the Dust 

Band (3) into the first Head (15). 

 

Position the Dust Band (3) on top of the Band Clamp (17). Insert the Band 

Tab (23) on top of the Dust Band (3). Tighten Screw (16). When completed 

pull the other end of the Dust Band (3) to make sure it is secured. Repeat 

the process if necessary. Install End Caps (7) with Screws (9).

7.  INSTALL OTHER HEAD

 

Position the Dust Band (3) so the end of the Sealing Band (4) is visible. 

With a tin snips, trim the Sealing Band (4) leaving .490" (12.4 mm) of 

Band protruding from the end of the Tube. Reposition the Dust Band and 

trim to the same length. Repeat step 5 to install the other Head (15). 

Position the Dust Band on top of the Band Clamp (17). Insert the Band 

Tab (23) on top of the Dust Band. Tighten Screw (16). 

8.   CHECK ASSEMBLY

 

Manually push the Piston Bracket (5) back and forth along the full stroke to 

make certain that the cylinder is properly assembled before reconnecting 

to the pneumatic supply. The Piston Bracket should move consistently with 

minimal friction along the stroke. 

9.  INSTALL BEARING BLOCKS AND BEARING RAIL (OPTIONAL)

 

If you completed Step 3 in the disassembly procedure place the 

new Bearing Rail (29a) on top of Nut Rail (30) with the refer-

ence mark located on the bottom of the Rail towards the Piston 

Bracket (5). Next start all the Screws (31) that hold the Rail, but 

do not tighten.  Center the Bearing Rail (29a) along the length 

and width of the cylinder, making sure the ends of the Rail do not 

cover the Heads. Also, once the Rail has been centered, tighten all 

Screws (31). Slide on the new Bearing Blocks (29b) one at a time, 

with the reference mark facing you.

10.  INSTALL THE CARRIER

 

Slide the two Bearing Blocks (29b) so they are lined up with 

both ends of the Piston Assembly. Place the Carrier (24) over the 

top of the Bearing Blocks (29b). Carefully slide the two Bearing 

Blocks under the Carrier (24), until the holes from the top of the 

Carrier and the Bearing Blocks align. Install Screws (28) into the 

Carrier (24) and tighten. Replace Carrier Adjustment Plates (25) and 

tighten Screws (26) making sure there is no backlash between the 

Carrier (24) and the Carrier Adjustment Plates (25).

11.   REMOUNT THE CYLINDER ONTO THE MACHINE

Be certain any flow controls are in place and adjusted prior to 

applying compressed air to the cylinder.

Options - List of Parts

33

34

35

37

36

32

*QUANTITY CONFIGURABLE

ITEM

PART NO.

QTY.

DESCRIPTION

1

81259014

81259514

1

CARRIER ASSY,L3,SHK,MX_25

CARRIER ASSY,L3,SHK,IMP,MX_25

81251027

81251527

1

CARRIER,L3,MACH,MX_25,FOR SHOCKS

CARRIER,L3,MACH,IMP,MX_25,FOR SHCKS

  81251034

2

PLT,ADJUSTMENT,CARR,L3,MX_25

81251070

81251572

8

LHCS,M4X0.7,10MM,SS

LHCS,#8-32X0.38,BLK

  81251077

2

SCREW,HEX,M6X1.0,8MM,SS

  81251044

2

BRNG,LN,BLOCK,12H X 30W,THK

  81251022

8

LHCS,M3X0.5,6MM,BLK,DIN 7984

2

81259022

81259522

1*

KIT,SHK BRKT,FXD,L3,MX_25

KIT,SHK BRKT,FXD,L3,IMP,MX_25

  81251064

1

BRKT,SHK,FXD,L3,MX_25

06012070

09151016

2

SHCS,M5X0.8,14MM,SS

SHCS,#10-24X0.50,BLK

3

81259024

1*

KIT,SHK BRKT,ADJ,L3,MX_25

  81251084

1

BRKT,MACH,SHK,ADJ,L3,MX_25

  81251086

1

CLAMP,MACH,SHK,ADJ,L3,MX_25

  22121096

2

SHCS,M5X0.8,12MM,SS

4

49101337

2*

SHOCK ABSORBER,L.D, METRIC

43

42

39

40

41

ITEM   PART NO.   DESCRIPTION

MOUNTING KITS

32

1

8125-9018 Tube Clamp Mount Kit

8125-1050 Tube Clamp

33

2

8125-9019 Foot Mount Kit (metric)
8125-9519 Foot Mount Kit (inch)

8125-1055 Foot Mount
2212-1098 Screw (metric)
0910-1314 Screw (inch)

DUAL CARRIERS

34

8125-9004 Dual Carrier Assy (metric)
8125-9504 Dual Carrier Assy (inch)

35

8125-9028 Dual Carrier Piston Bracket Assy (metric)
8125-9528 Dual Carrier Piston Bracket Assy (inch)

SWITCHES

36

Switches without Quick-Disconnect Couplers

SWMXP25 RY Reed Switch, SPST Normally Open

SWMXP25 NY Reed Switch, SPST Normally Closed

SWMXP25 TY Solid State Switch, PNP (sourcing) Normally Open
SWMXP25 KY Solid State Switch, NPN (sinking) Normally Open
SWMXP25 PY Solid State Switch, PNP (sourcing) Normally Closed

SWMXP25 HY Solid State Switch, NPN (sinking) Normally Closed

37

Switches with Quick-Disconnect Couplers

SWMXP25 RK Reed Switch, SPST Normally Open

SWMXP25 NK Reed Switch, SPST Normally Closed

ITEM   PART NO.   DESCRIPTION

SWITCHES (CONT)

37

SWMXP25 TK Solid State Switch, PNP (sourcing) Normally Open
SWMXP25 KK Solid State Switch, NPN (sinking) Normally Open
SWMXP25 PK Solid State Switch, PNP (sourcing) Normally Closed

SWMXP25 HK Solid State Switch, NPN (sinking) Normally Closed
NOTE: Female Connector for Quick-Disconnect is included

SHOCK ABSORBERS

39

8125-1027 Carrier for shocks (metric)
8125-1527 Carrier for shocks (inch)

40

8125-1077 Shock Impact Bolt

41

3

8125-9022 Fixed Shock Mounting Kit (metric)
8125-9522 Fixed Shock Mounting Kit (inch)

8125-1064 Fixed Shock Bracket
0601-2070 Screw (metric)
0915-1016 Screw (inch)

42

4

8125-9024 Adjustable Shock Mounting Kit

8125-1084 Shock Bracket
8125-1086 Shock Bracket Clamp
2212-1096 Screw

43

4910-1337 Lite Duty Shock Absorber
4910-1338 Heavy Duty Shock Absorber

1

 Tube Clamp Kit contains 2 tube clamps.

2

 Foot Mount Kit contains 1 foot mount and 2 fasteners.

3

 Fixed Shock Mounting Kit contains 1 shock bracket and 2 fasteners.4 Adjustable Shock 

Mounting Kit contains 1 shock bracket, 1 shock bracket clamp and 2 fasteners.

Содержание MXP25PTP

Страница 1: ...O Metric Parallel 162 2212 1111 Socket Head Cap Screw 2 172 8125 1039 Band Clamp 2 182 1014 1065 Pipe Fitting Plug 1 8 27 NPT 6 4910 1002 Pipe Fitting Plug 1 8 28 5910 1006 Pipe Fitting Plug G 1 8 191 2 0910 1160 O Ring 2 20 4910 1344 Head Screw metric 8 0910 1344 Head Screw inch ITEM PART NO or CONFIG CODE DESCRIPTION QTY 213 8125 9002 Head Assy NPT Single end Porting 1 8125 9008 Head Assy BSPT M...

Страница 2: ...ove the Band Ramps 8 by disengaging the side retain ing tabs from the Piston Bracket 5 Keep the Piston Bracket 5 and Pistons 6 separated for reassembly CYLINDER ASSEMBLY INSTRUCTIONS 1 CLEAN AND LUBRICATE Thoroughly clean all components particularly the Tube Bore Tube Slot and Bands Thoroughly lubricate the bore of the Tube with a thin uni form layer of RheoGel TEK664 grease 2 ASSEMBLY OF PISTON B...

Страница 3: ...NT THE CYLINDER ONTO THE MACHINE Be certain any flow controls are in place and adjusted prior to applying compressed air to the cylinder Options List of Parts 33 34 35 37 36 32 QUANTITYCONFIGURABLE 81251044 2 BRNG LN BLOCK 12HX30W THK 81251022 8 LHCS M3X0 5 6MM BLK DIN7984 2 81259022 81259522 1 KIT SHKBRKT FXD L3 MX_25 KIT SHKBRKT FXD L3 IMP MX_25 81251064 1 BRKT SHK FXD L3 MX_25 06012070 09151016...

Страница 4: ...ry filtered air in our products Filtered air means a level of 10 Micron or less Dry means air should be free of appreciable amounts of moisture Regular maintenance of installed filters will generally keep excess moisture in check 2 External Lubricators optional The factory prelubrication of Tolomatic Band Cylinders will provide optimal performance without the use of external lubrication However ex...

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