TLV QuickTrap FS3 Скачать руководство пользователя страница 9 | Manualshive

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172-65128MA-11 (FS3/FS5/FS5H + BD2) 10 Mar 2017

8

Installation Examples: Horizontal Piping

Correct

Incorrect

Nameplate not facing upwards

Universal Connector Flange not in

the vertical plane

Ground

Ground

Ground

Ground

Ground

Ground

Ground

Ground

Ground

Ground

Installation Examples: Vertical Piping

Correct

Incorrect

Nameplate not facing upwards

Ground

Ground

Ground

Ground

Ground

Ground

Note for FS5/FS5H with Screwed Connection:

When products with screwed connections are installed on
horizontal piping, there is a danger that the weight of the trap unit
will cause the connector body to rotate on the pipe beyond the
allowable angle of inclination preventing proper trap operation. To
prevent this, tighten the screws securely. In cases where the
product is affected by vibrations or by external contact, it is
recommended that the trap unit should be supported to prevent
rotation (sample support shown to the right).

Connector

Flange

Nameplate

Connector

Flange

Nameplate

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Содержание QuickTrap FS3

Страница 1: ...172 65128MA 11 FS3 FS5 FS5H BD2 10 March 2017 Free Float Steam Trap QuickTrap FS3 FS5 FS5H Trap Unit S3 S5 S5H For Connector Body F46 Copyright 2017 by TLV CO LTD All rights reserved ...

Страница 2: ...shed float and three point support for the valve body With no hinges or levers the trap automatically continuously discharges condensate preventing it from collecting The three point seating for the valve body supports the precision polished float securely at three points and ensures a high degree of sealing for even minute quantities of condensate The universal flange allows the trap to be instal...

Страница 3: ...situation which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage CAUTION Install properly and DO NOT use this product outside the recommended operating pressure temperature and other specification ranges Improper use may result in such hazards a...

Страница 4: ...eeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury The pressure and temperature values displayed on the nameplate of the connector body are the values for the connector body itself and not for the entire trap Improper use may result in such hazards as damage to the product or malfunctions that may lead to serious accidents Use only u...

Страница 5: ...alve TLV CK been installed 4 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 5 Has the piping work been done correctly as shown in the figures below Requirement Correct Incorrect Install catchpot with the proper diameter Diameter is too small Make sure the flow of condensate is not obstructed Diameter is too sm...

Страница 6: ...iled specifications The specifications displayed on each nameplate apply only to the unit on which it is mounted When a trap unit is installed on a connector unit and the PMA TMA and or PMO TMO values displayed on the two nameplates differ the specifications for the assembled product are restricted to the lower values Trap Unit Maximum allowable pressure PMA and maximum allowable temperature TMA a...

Страница 7: ... Ring 13 Inner Outer Connector Gaskets 14 Connector Bolt 15 Connector Body 16 Screen 17 Screen Holder Gasket 18 Screen Holder 19 Connector Nameplate M Maintenance Kit T Trap Unit S3 S5 S5H C Connector Unit F46 Not always included NOTE Replacement parts for former connector body F32 differ from those for F46 When you order replacement parts please include the steam trap model name size connection t...

Страница 8: ... to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product so the arrow on the body is pointing in the direction of condensate flow 4 The connector body has no restrictions on installation orientation except for the following conditions the universal flange face for connecting to the trap unit must be in the vertical plane and the trap unit must be install...

Страница 9: ...nd Note for FS5 FS5H with Screwed Connection When products with screwed connections are installed on horizontal piping there is a danger that the weight of the trap unit will cause the connector body to rotate on the pipe beyond the allowable angle of inclination preventing proper trap operation To prevent this tighten the screws securely In cases where the product is affected by vibrations or by ...

Страница 10: ...Condensate is discharged continuously together with flash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes no noise and the surface temperature of the trap is low Blowing Live steam continually flows from the outlet and there is a continuous metallic soun...

Страница 11: ...or Gaskets Remove with a scraper and clean the connector flange with a soft tool Replace with new gaskets to facilitate assembly and prevent loosening of the gaskets apply a small amount of adhesive at 120º intervals around the outer edge of the gaskets Attaching the Trap Unit to the Connector Body 1 If attaching a new trap unit be sure to remove the protective cap from the connector flange Be car...

Страница 12: ... with anti seize If drawings or other special documentation were supplied for the product any torque given there takes precedence over values shown here 1 N m 10 kg cm Screen Holders for Connector Units F32 and F46 can be used only with their respective connector body When disassembling and reassembling the components make sure the correct connector unit F32 or F46 is used The type of connector un...

Страница 13: ... the gasket onto the center of the gasket surface of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of the threads Hold the plug holder upside down to make sure that the anti seize makes the gasket stick to the plug holder even when the plug holder is held upside down Screw the plug holder by hand...

Страница 14: ...tial between the trap inlet and outlet Compare specifications and actual operating conditions Steam locking has occurred Perform a bypass blowdown or close the trap inlet valve and allow the trap to cool Steam is discharged or leaks from the outlet blowing steam leakage Improper installation orientation Correct the installation Excessive trap vibration Lengthen the inlet piping and fasten it secur...

Страница 15: ...e to improper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or inadequate inspection and maintenance by other than TLV CO LTD authorized service representatives 4 Malfunctions due to disasters or forces of nature 5 Accidents or malfunctions due to any othe...

Страница 16: ...alve or the BD2 valve seat in excess of the appropriate tightening torque Over tightening may cause breakage to threaded portions which may cause burns other injuries or damage CAUTION Do not excessively loosen the BD2 valve when opening the blowdown valve The valve stopper pin installed to prevent the BD2 valve from being removed may break and internal pressure may result in the BD2 valve being b...

Страница 17: ...t to loosen the BD2 valve so far that it becomes removed from the BD2 valve seat If the valve stopper pin becomes damaged large quantities of steam will be discharged in a jet stream 3 Close the BD2 valve until the flow of fluid completely stops If the flow of fluid does not stop re open the BD2 valve as in step 2 to blow out any scale or dirt that may be caught in the BD2 Re tighten the BD2 valve...

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