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172-65400MA-01 (BD2)  21 Apr 2010

 

14

 

 

 

BD2 Blowdown Valve Operation 

 

 

Install properly and DO NOT use this product outside the recommended 

operating pressure, temperature and other specification ranges. 

Improper use may result in such hazards as damage to the product or 

malfunctions which may lead to serious accidents. Local regulations 

may restrict the use of this product to below the conditions quoted.

 

CAUTION 

 

 

Take measures to prevent people from coming into direct contact with 

product outlets. Failure to do so may result in burns or other injury from 

the discharge of fluids.

 

CAUTION 

 

 

Do not use excessive force when connecting threaded pipes to the 

product. Over-tightening may cause breakage leading to fluid 

discharge, which may cause burns or other injury.

 

CAUTION 

 

1.  The BD2 valve is in the closed position when the BD2 is shipped from the factory. 

Before attempting to operate the BD2, reconfirm that the BD2 valve is still in the 
closed position. Locate the blow outlet and, during operation, stand to the side and 
well clear of it, as the jet of condensate or steam could cause burns. 

2.  Remain in the area the entire time the BD2 valve is in the open position. Before 

opening the BD2 valve, grip the BD2 valve seat with a wrench and hold firmly in 
place so that it will not rotate when the BD2 valve is loosened. Grip the BD2 valve 
with another wrench and slowly loosen. Condensate and steam will discharge from 
the blow outlet in a jet stream. Be careful not to loosen the BD2 valve so far that it 
becomes removed from the BD2 valve seat. (If the grooved pin becomes damaged, 
large quantities of steam will be discharged in a jet stream.) 

3.  Close the BD2 valve until the flow of fluid completely stops. If the flow of fluid 

does not stop, re-open the valve (as in step “2”) to blow out any scale or dirt that 
may be caught in the valve. Re-tighten the valve until the flow of fluid stops 
completely. 

Tightening Torques and Distance Across Flats 

Torque 

Distance Across Flats 

Part 

N·m (lbf·ft) mm 

(in) 

BD2 Valve 

30 

(22) 

17 

(

21

/

32

(

1 N

 10 kg

cm)

 

Note: 

Avoid the use of excessive tightening torques, as threaded parts may 

become damaged. 

Содержание PowerDyne P46SRN

Страница 1: ...2 65400MA 01 P46SRN BD2 21 April 2010 Thermodyne Steam Trap P46SRN Copyright 2010 by TLV CO LTD All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO 9001 14001 ...

Страница 2: ...ich allows the quick automatic discharge of large quantities of initial air and cold condensate immediately after operation start up thereby greatly reducing start up time It also reacts with great sensitivity to the inflow of large quantities of condensate and hot air during operation preventing air binding The Thermodyne Steam Trap with its superior features listed above in combination with the ...

Страница 3: ...es that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage CAUTION Install properly and DO NOT use this product outside the recommended operating pressure temperature and other specification ranges Improper use may result in such hazards as damage to the product or malfunctions that may lead to serious accident...

Страница 4: ...eze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury Use only under conditions in which no water hammer will occur The impact of water hammer may damage the product leading to fluid discharge which may cause burns or other injury ...

Страница 5: ...e TLV CK been installed 4 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 5 Has the piping work been done correctly as shown in the figures below Requirement Correct Incorrect Install catchpot with the proper diameter Diameter is too small Make sure the flow of condensate is not obstructed Diameter is too small...

Страница 6: ...rapid flow of steam creates a low pressure area under the disc The pressure chamber above the disc retains its higher initial pressure This difference in the pressures above and below the disc pushes the disc down against the valve seat giving the closed valve a tight seal 3 Condensate Discharge When condensate enters the trap the temperature in the pressure chamber drops due to radiant heat loss ...

Страница 7: ...e for detailed specifications Maximum Allowable Back Pressure 50 of the inlet pressure Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with options This item is omitted from the nameplate when there are no options Configuration No Name M R 1 Body 2 Valve Seat 3 Cover 4 Disc 5 Disc ...

Страница 8: ...ld connections electric weld with a single pass As internal parts are not damaged by the welding process if limited to a single pass there is no need to remove them before welding 1 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 2 Before installation be sure to remove all protective seals 3 In...

Страница 9: ... is discharged intermittently together with flash steam and the sound of flow can be heard Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes no noise and the surface temperature of the trap is low Blowing Live steam continually flows from the outlet and there is a continuous metallic sound Steam Leakage Live steam is discharged through the trap outlet together wi...

Страница 10: ...lve seat Disc Holder Ring Remove without bending Set on the air vent ring and make sure that it does not sit on the valve seat surface Air Vent Ring Remove without bending as it will not return to its proper shape Reinsert without bending Module Valve Seat Remove carefully being careful not to scratch the polished seat surface Insert into the body levelly being careful not to tilt it or to scratch...

Страница 11: ...P46SRN BD2 21 Apr 2010 10 Body Cap Exploded View Screen Screen Holder Gasket Screen Holder Outer Module Gasket Valve Seat Unit Inner Module Gasket Modular Valve Seat Air Vent Ring Disc Holder Ring Disc Nameplate Cover ...

Страница 12: ...o condensate is discharged or discharge is poor blocked Trap operating pressure is below the minimum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Rust or scale on the disc or on the module valve seat Clean parts Disc or module valve seat damage or wear Replace with new disc or module valve...

Страница 13: ...proper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or inadequate inspection and maintenance by other than TLV CO LTD authorized service representatives 4 Malfunctions due to disasters or forces of nature 5 Accidents or malfunctions due to any other cause...

Страница 14: ...ve Such force may break the pin equipped as a valve stopper pin causing a blowout from internal pressure resulting in burns or other injury CAUTION With Blowdown Valve TLV BD2 Configuration TLV Blowdown Valve BD2 The BD2 Blowdown Valve installed in the screen area of the body uses the trap s internal pressure to blow any condensate steam dirt or scale accumulated around the screen area out to atmo...

Страница 15: ...ate the blow outlet and during operation stand to the side and well clear of it as the jet of condensate or steam could cause burns 2 Remain in the area the entire time the BD2 valve is in the open position Before opening the BD2 valve grip the BD2 valve seat with a wrench and hold firmly in place so that it will not rotate when the BD2 valve is loosened Grip the BD2 valve with another wrench and ...

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