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REPORTED TO THE SELLER IN WRITING WITHIN THE WARRANTY PERIOD, INCLUDING
A DETAILED WRITTEN DESCRIPTION OF THE CLAIMED DEFECT AND HOW AND WHEN
THE CLAIMED DEFECTIVE PRODUCT WAS USED; AND (b) THE CLAIMED DEFECTIVE
PRODUCT AND A COPY OF THE PURCHASE INVOICE IS RETURNED TO THE SELLER,
FREIGHT AND TRANSPORTATION COSTS PREPAID, UNDER A RETURN MATERIAL
AUTHORIZATION AND TRACKING NUMBER ISSUED BY THE SELLER. ALL LABOR
COSTS, SHIPPING COSTS, AND TRANSPORTATION COSTS ASSOCIATED WITH THE
RETURN OR REPLACEMENT OF THE CLAIMED DEFECTIVE PRODUCT ARE SOLELY
THE RESPONSIBILITY OF BUYER OR THE FIRST END USER. THE SELLER RESERVES
THE RIGHT TO INSPECT ON THE FIRST END USER’S SITE ANY PRODUCTS CLAIMED
TO BE DEFECTIVE BEFORE ISSUING A RETURN MATERIAL AUTHORIZATION. SHOULD
SUCH INSPECTION REVEAL, IN THE SELLER’S REASONABLE DISCRETION, THAT THE
CLAIMED DEFECT IS NOT COVERED BY THIS WARRANTY, THE PARTY ASSERTING
THIS WARRANTY SHALL PAY THE SELLER FOR THE TIME AND EXPENSES RELATED
TO SUCH ON-SITE INSPECTION.

Exclusion of Consequential and Incidental Damages

IT IS SPECIFICALLY ACKNOWLEDGED THAT THIS WARRANTY, ANY OTHER EXPRESS
WARRANTY NOT NEGATED HEREBY, AND ANY IMPLIED WARRANTY NOT NEGATED
HEREBY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, DO NOT COVER, AND NEITHER TLV,
TII NOR ITS TLV GROUP COMPANIES WILL IN ANY EVENT BE LIABLE FOR,
INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO
LOST PROFITS, THE COST OF DISASSEMBLY AND SHIPMENT OF THE DEFECTIVE
PRODUCT, INJURY TO OTHER PROPERTY, DAMAGE TO BUYER’S OR THE FIRST
END USER’S PRODUCT, DAMAGE TO BUYER’S OR THE FIRST END USER’S
PROCESSES, LOSS OF USE, OR OTHER COMMERCIAL LOSSES. WHERE, DUE TO
OPERATION OF LAW, CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS
WARRANTY, UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY
OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY (INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE) CANNOT BE EXCLUDED, SUCH DAMAGES ARE EXPRESSLY LIMITED IN
AMOUNT TO THE PURCHASE PRICE OF THE DEFECTIVE PRODUCT. THIS EXCLUSION
OF CONSEQUENTIAL AND INCIDENTAL DAMAGES, AND THE PROVISION OF THIS
WARRANTY LIMITING REMEDIES HEREUNDER TO REPLACEMENT, ARE INDEPENDENT
PROVISIONS, AND ANY DETERMINATION THAT THE LIMITATION OF REMEDIES FAILS
OF ITS ESSENTIAL PURPOSE OR ANY OTHER DETERMINATION THAT EITHER OF THE
ABOVE REMEDIES IS UNENFORCEABLE, SHALL NOT BE CONSTRUED TO MAKE THE
OTHER PROVISIONS UNENFORCEABLE.

Exclusion of Other Warranties

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
AND ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
ARE EXPRESSLY DISCLAIMED.

Severability

Any provision of this warranty which is invalid, prohibited or unenforceable in any jurisdiction
shall, as to such jurisdiction, be ineffective to the extent of such invalidity, prohibition
or unenforceability without invalidating the remaining provisions hereof, and any such
invalidity, prohibition or unenforceability in any such jurisdiction shall not invalidate or render
unenforceable such provision in any other jurisdiction.

21

Содержание JH8R-X

Страница 1: ...Instruction Manual Free Float Steam Trap with X element JH8R X 172 65463M 05 Publication date 5 August 2022 Copyright 2022 TLV CO LTD ...

Страница 2: ...Checking the Piping 6 Operation 7 Specifications 9 Configuration 10 Installation 12 Maintenance 13 Disassembly Reassembly 15 Instructions for Plug Holder Disassembly and Reassembly 18 Troubleshooting 19 TLV EXPRESS LIMITED WARRANTY 20 Service 22 Options 23 2 ...

Страница 3: ...nges in temperature and responds with great accuracy As a result air and the large quantities of condensate created immediately after the start up of operation are quickly discharged thereby greatly reducing start up time and also proving useful in valve operation bypass blowdown labor saving The X element is also sensitive to hot air during operation responding quickly and thus preventing the occ...

Страница 4: ...tes that there is a possibility of injury or equipment product damage Safety Considerations for the Product Warning NEVER apply direct heat to the float The float may explode due to increased internal pressure causing accidents leading to serious injury or damage to property and equipment Caution Install properly and DO NOT use this product outside the recommended operating pressure temperature an...

Страница 5: ...when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Caution Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury Caution Use o...

Страница 6: ...bject to back pressure has a check valve TLV CK been installed 6 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the product 7 Has the piping work been done correctly as shown in the figures below Requirement Correct Incorrect Install catchpot with the proper diameter Diameter is too small Make sure the flow of condensa...

Страница 7: ...team during normal operation the temperature of the X element drops causing it to momentarily contract and open the air vent valve A which allows for the rapid discharge of the air After the air is discharged and steam contacts the X element the temperature will increase causeing the air vent valve A to close 4 Discharge of large quantities of condensate Increases in the condensate inflow rate cau...

Страница 8: ... X element expands due to the heat of the steam closing the air vent valve A In addition the float falls as condensate is discharged closing off the orifice B A water seal is maintained at all times over the orifice B to prevent steam loss Air Steam Condensate 8 ...

Страница 9: ...ake discharge impossible blocked Use only under conditions in which no freeze up will occur Freezing may damage the unit leading to fluid discharge which may different cause burns or other injury A Model B Nominal Diameter C Maximum Allowable Pressure PMA 01 D Maximum Allowable Temperature TMA 01 E Maximum Operating Temperature TMO F Maximum Differential Pressure PMX G Production Lot No H Valve No...

Страница 10: ...t Cover Gasket 7 Screen 8 Screen Holder 9 Snap Ring 10 Cover Gasket 11 Cover Bolt 12 Cover Nut 13 Outlet Cover 14 Outlet Cover Bolt 15 Outlet Cover Nut 16 X element Case 17 Snap Ring 18 X element Screen 19 Spring Clip 20 X element 21 Air Vent Valve Seat 22 X element Case Gasket 23 Nameplate 24 Screen Holder Retainer 25 Eye Bolt 10 ...

Страница 11: ...No Part Name Maintenance Kit Repair Kit X element Kit Float 26 Flange Socket 27 Drain Plug Gasket 28 Drain Plug 11 ...

Страница 12: ...or other injury from the discharge of fluids Installation inspection maintenance repairs disassembly and adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product blow out the inlet piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3...

Страница 13: ...kage Normal Condensate is discharged continuously together with flash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The product is quiet and makes no noise and the surface temperature of the product is low Blowing Live steam continually flows from the outlet and there is a contin...

Страница 14: ...Float Check for scratches or dents Orifice Opening Check for dirt oil film wear or scratches 14 ...

Страница 15: ...sassembly During Reassembly Drain Plug 28 Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Drain Plug Gasket 27 Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part Name During Disassembly During Reassembly Cover Nut 12 Remove with a socket wrench Consult the tab...

Страница 16: ...reen Holder Retainer 24 Remove without bending Place on the screen holder without tilting Screen Holder 8 Remove without bending Place on the ledge inside the body making sure the rounded side is on to Float 3 Remove being careful not to scratch the polished surface Insert being careful not to scratch the polished surface Outlet Cover Nut 15 Remove with a socket wrench Consult the table of tighten...

Страница 17: ...me 1 Body 15 Outlet Cover Nut 2 Cover 16 X element Case 3 Float 17 Snap Ring 4 Orifice 18 X element Screen 5 Orifice Gasket 19 Spring Clip 6 Outlet Cover Gasket 20 X element 7 Screen 21 Air Vent Valve Seat 8 Screen Holder 22 X element Case Gasket 9 Snap Ring 23 Nameplate 10 Cover Gasket 24 Screen Holder Retainer 11 Cover Bolt 25 Eye Bolt 12 Cover Nut 26 Flange Socket 13 Outlet Cover 27 Drain Plug ...

Страница 18: ...making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of the threads 5 Hold the plug holder upside down to make sure that the anti seize makes the gasket stick to the plug holder even when the plug holder is held upside down 6 Screw the plug holder by hand into the product body while making sure that the gasket remains ...

Страница 19: ...pressure or whether there is insufficient pressure differential between the product inlet and outlet Compare specifications and actual operating conditions Steam is discharged or leaks from the outlet blowing steam leakage Build up on the seating surface of the orifice or rust and scale build up beneath the float Clean parts Scratches on the orifice Replace with a new orifice The float is misshape...

Страница 20: ...f TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted industry practices or 8 use for a purpose or in a manner for which the Products were not intended or 9 use of the Products in a manner inconsistent with the Specifications or 10 use of the Products with Hazardous F...

Страница 21: ...ENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDING THE IMP...

Страница 22: ...ax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 5 F Building 7 No 103 Caobao Road Xuhui District Shanghai China 200233 Tel Fax 86 0 21 6482 8622 86 0 21 6482 8623 No 16 Jalan MJ14 Taman Industri Meranti Jaya 47120 Puchong Selangor Malaysia Tel Fax 60 3 8052 2928 60 3 8051 0899 252 94 K L 17th Floor Muang Thai Phatra ...

Страница 23: ...Options The options shown below are available for this product on request Please compare with the product you received Options for Area A standard with drain plug Without Drain Plug 23 ...

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