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172-65458MA-02 (JH7.2R-B) 18 Nov 2020

 

10

 

Disassembly/Reassembly 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

Use hoisting equipment for heavy objects (weighing approximately 

20 kg (44 lb) or more). Failure to do so may result in back strain or other 

injury if the object should fall.

 

CAUTION 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

Use the following procedures to remove components. Use the same procedures in 
reverse to reassemble. (Installation, inspection, maintenance, repairs, disassembly, 
adjustment and valve opening/closing should be carried out only by trained 
maintenance personnel.) 
 

Drain Plug   

 

Part 

During Disassembly 

During Reassembly 

Drain Plug 

Remove with a socket 
wrench 

Consult the table of tightening torques and 
tighten to the proper torque 

Drain Plug 
Gasket 

Remove the gasket and clean 
sealing surfaces 

Replace with a new gasket; coat surfaces with 
anti-seize 

Detaching / Reattaching the Cover   

 

Part 

During Disassembly 

During Reassembly 

Cover Nut 

Remove with a socket 
wrench 

Consult the table of tightening torques and 
tighten to the proper torque 

Cover 

Remove by lifting up and off  Make sure there are no pieces of the old gasket 

left on the sealing surfaces and then reattach, 
lining up the connector. 

Connector 

Remove the connector 

Reinsert into the hole in the gasket/body 

Cover 
Gasket 

Remove the gasket and 
clean sealing surfaces 

Replace with a new gasket and insert, lining up 
with the connector hole 

 

Disassembly/Reassembly of Components inside the Cover 

 

Part 

During Disassembly 

During Reassembly 

Snap Ring 
(Air Vent Cover) 

Pinch the insides together 
and remove from the air vent 
case 

Insert securely into the groove 
in the air vent case 

Air Vent Screen 
 

Remove, being careful not to 
misshape 

Replace, being careful not to 
misshape. 

Bimetal Unit 
(Bimetal 
Plate/Snap Ring/ 
Valve Plug)

 

Remove air vent parts from 
cover

 

Make sure to reinsert in the 
proper orientation. (Fig.A) 

 

Air Vent Valve 
Seat 

Remove with a socket 
wrench 

Consult the table of tightening 
torque and tighten to the 
proper torque 

Air Vent Case   

Remove from the cover 

Place it in the cover 

 

Figure A 

 

 

 

Содержание JH7.2R-B

Страница 1: ...172 65458MA 02 JH7 2R B 18 November 2020 Free Float Steam Trap JH7 2R B Copyright 2020 by TLV CO LTD All rights reserved ...

Страница 2: ...ly and continuously discharge the inflowing condensate that is continuously generated inside the equipment thus preventing the accumulation of condensate and thereby improving the heat transfer efficiency of the equipment In addition the integral bimetal type automatic air vent allows for the rapid release of start up air and thereby reduces start up time These features make this free float steam ...

Страница 3: ...poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage WARNING NEVER apply direct heat to the float The float may explode due to increased internal pressure causing accidents leading to serious injury or damage to property and equipment CAUTION Instal...

Страница 4: ... recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other inju...

Страница 5: ...k pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the piping work been done correctly as shown in the figures below Requirement Correct Incorrect Install catchpot with the proper diameter Diameter is too small Make sure the flow of condensate is not obstr...

Страница 6: ...inflowing condensate causes the float to rise due to buoyancy opening the orifice B and allowing condensate to be discharged The air vent valve will remain closed throughout normal operation due to the high operating temperatures 3 Discharge of Large Quantities of Condensate Increases in the condensate inflow rate cause the condensate level in the trap to rise The float consequently rises and enla...

Страница 7: ...make discharge impossible blocked CAUTION Useonlyunder conditions inwhichnofreeze upwill occur Freezing maydamagetheproduct leadingtofluiddischarge whichmaycause burns or other injury CAUTION Refer to the product nameplate for detailed specifications Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Nominal Diameter Maximum Differential Pressure Production Lot No Valve No Maximum ...

Страница 8: ...ent Screen 5 Orifice Gasket 17 Air Vent Valve Seat 6 Orifice Plug 18 Air Vent Valve Plug 7 Orifice Plug Gasket 19 Snap Ring 8 Screen 20 Connector 9 Screen Holder 21 Nameplate 10 Cover Gasket 22 Flange Socket 11 Cover Bolt 23 Drain Plug Gasket 12 Cover Nut 24 Drain Plug Replacement parts are available only in the following kits M maintenance kit R repair kit F float ...

Страница 9: ...pection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product so the arrow on the body ...

Страница 10: ...ue to steam leakage Normal Condensate is discharged continuously together with flash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes no noise and the surface temperature of the trap is low Blowing Live steam continually flows from the outlet and there is...

Страница 11: ...n Plug Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disassembly During Reassembly Cover Nut Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Cover Remove by lifting up and off Make sure there are no pieces of the old gasket left on the seali...

Страница 12: ...Plug Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Orifice Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Orifice Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Table of Tightening Torques Part Name Torque Distance Across F...

Страница 13: ...t Cover Bolt Cover Air Vent Case Air Vent Valve Seat Air Vent Screen Snap Ring Connector Cover Gasket Screen Screen Holder Float Body Drain Plug Drain Plug Gasket Orifice Gasket Orifice Orifice Plug Gasket Orifice Plug Bimetal Plate Air Vent Valve Plug Snap Ring ...

Страница 14: ...e affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of the threads 5 Hold the plug holder upside down to make sure that the anti seize makes the gasket stick to the plug holder even when the plug holder is held upside down 6 Screw the plug holder by hand into the product body while making sure that the gasket remains tightly affixed to the ce...

Страница 15: ...ressure exceeds the maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Steam is discharged or leaks from the outlet blowing steam leakage Build up on the seating surface of the orifice or rust and scale build up beneath the float Clean parts The orifice is scratched or damaged Re...

Страница 16: ...roper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or inadequate inspection and maintenance by other than TLV CO LTD authorized service representatives 4 Malfunctions due to disasters or forces of nature 5 Accidents or malfunctions due to any other cause ...

Страница 17: ...MA 02 JH7 2R B 18 Nov 2020 16 Options The options shown below are available for this product on request Please compare with the product you received Options for Area A standard with drain plug Without Drain Plug ...

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