TLV JH5RH-B Скачать руководство пользователя страница 11

 

 

 

 

172-65452MA-04  (JH5RL-B/JH5RH-B)    18  Nov  2020

 

10

 

 

Disassembly/Reassembly of Components Inside the Body

 

Part 

During Disassembly 

During Reassembly 

Float Cover/ 
Screen 

Lift straight up and 
out while gently 
rocking

 

Align the arrows on the float 
cover/screen and body and 
insert the tab on the bottom 
of the float cover/screen into 
the slot in the body; make 
sure the top of the float 
cover/screen does not stick 
up out of the body (Fig. B) 

Float 

Remove, being 
careful not to scratch 
the polished surface 

Insert, being careful not to 
scratch the polished surface 

Orifice Plug  Remove with a 

socket wrench 

Consult the table of 
tightening torques and 
tighten to the proper torque 

Orifice Plug 
Gasket 

Remove the gasket 
and clean sealing 
surfaces

 

Replace with a new gasket; 
coat surfaces with anti-seize 

Orifice 

Remove with a 
socket wrench 

Consult the table of 
tightening torques and 
tighten to the proper torque 

Orifice 
Gasket 

Remove the gasket 
and clean sealing 
surfaces

 

Replace with a new gasket; 
coat surfaces with anti-seize 

 

Table of Tightening Torques

 

Part Name 

Torque 

Distance Across Flats 

N

(lbf

ft) 

mm 

(in) 

Orifice 

140 

(100) 

17 

(

21

/

32

Orifice Plug 

180 

(130) 

38 

(1

1

/

2

Air Vent Valve Seat 

30 

(22) 

19 

(

3

/

4

Cover Nut (JH5RL-B)

 

110 

(81) 

22 

(

7

/

8

Cover Nut (JH5RH-B) 

170 

(125) 

24 

(

15

/

16

NOTE: - Coat all threaded portions with anti-seize. 

 

            (1 N

 10 kg

cm) 

 

- If drawings or other special documentation were supplied for the product, any torque 

given there takes precedence over values shown here. 

 

Figure B

 

Tab 

Arrow 

 

 

Содержание JH5RH-B

Страница 1: ...172 65452MA 04 JH5RL B JH5RH B 18 November 2020 Free Float Steam Trap JH5RL B JH5RH B Copyright 2020 by TLV CO LTD All rights reserved ...

Страница 2: ...of condensate and thereby improving the heat transfer efficiency of the equipment In addition the integral bimetal type automatic air vent allows for the rapid release of start up air and thereby reduces start up time These features make this free float steam trap suitable for applications requiring condensate discharge from process systems and equipment steam using equipment This steam trap also ...

Страница 3: ...ch poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage WARNING NEVER apply direct heat to the float The float may explode due to increased internal pressure causing accidents leading to serious injury or damage to property and equipment CAUTION Ins...

Страница 4: ...the recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other i...

Страница 5: ... back pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the piping work been done correctly as shown in the figures below Requirement Correct Incorrect Install catchpot with the proper diameter Diameter is too small Make sure the flow of condensate is not o...

Страница 6: ...lve A The rising condensate level causes the float to rise due to buoyancy opening the orifice B and allowing condensate to be discharged The flexed bimetal keeps the valve closed while in normal operation 3 Discharge of Large Quantities of Condensate Increases in the condensate inflow rate cause the condensate level in the trap to rise The float consequently rises and enlarges the opening of the ...

Страница 7: ...Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Nominal Diameter Maximum Differential Pressure Production Lot No Valve No Maximum Operating Temperature Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with options This item is omitted from the nameplate when there...

Страница 8: ...AUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product so...

Страница 9: ...low can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes no noise and the surface temperature of the trap is low Blowing Live steam continually flows from the outlet and there is a continuous metallic sound Steam Leakage Live steam is discharged through the trap outlet together with con...

Страница 10: ...r torque Drain Plug Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disassembly During Reassembly Cover Nut Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Cover Remove by lifting up and off Make sure there are no pieces of the old gasket left...

Страница 11: ...d tighten to the proper torque Orifice Plug Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Orifice Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Orifice Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Table of Tightening Tor...

Страница 12: ...ew Cover Nut Air Vent Case Air Vent Valve Seat Air Vent Valve Plug Bimetal Plate Connector Cover Gasket Snap Ring Air Vent Screen Snap Ring Float Cover Screen Float Body Orifice Plug Orifice Gasket Orifice Orifice Plug Gasket Cover Connector Gasket Cover Bolt ...

Страница 13: ...seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of the threads 5 Hold the plug holder upside down to make sure that the anti seize makes the gasket stick to the plug holder even when the plug holder is held upside down 6 Screw the plug holder by hand into the product body while making sure that the gasket remains tightly affixed to th...

Страница 14: ...ecified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Steam is discharged or leaks from the outlet blowing steam leakage Clogged orifice opening or rust and scale build up beneath the float Clean parts Scratches on the orifice Replace with a new orifice The float is misshapen or has surface b...

Страница 15: ...improper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or inadequate inspection and maintenance by other than TLV CO LTD authorized service representatives 4 Malfunctions due to disasters or forces of nature 5 Accidents or malfunctions due to any other cau...

Страница 16: ...ns The options shown below are available for this product on request Please compare with the product you received Options for Area A standard without drain plug With Drain Plug Torque N m lbf ft Distance Across Flats mm in 35 26 21 13 16 1 N m 10 kg cm ...

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