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FITTING INSTRUCTIONS 

Product: 

T15 Signature Frontal Protection System 

Vehicle: 

Toyota HiLux (MY2020) 

Part No.  

  070AP15N87J 

 

 

 

 

For product warranty please refer to our website www.tjm.com.au 

 F-31649 

Page 1 of  18 

15/03/2021 

 

Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002 

a) 

Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those  
specified by the V.F.P.S. manufacturer in this instruction. 

b) 

Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). 

c) 

Do not remove any plaques or labels from the V.F.P.S. 

d) 

Do not modify the structure of the V.F.P.S. in any way. 

 
 

 

Read instructions fully before commencing fitment. 

 

 

Left hand & Right hand components are determined as seated in the vehicle. 

 

 

Check for (and remove) any build up in all captive nuts fitted to the FPS. 

 

 

Be aware that a number of government / fleet departments require that the 

tow points be painted red.

 

 

 

Ensure that the 

“Rated Recovery Point Label” is affixed alongside the 

compliance label, in the driver’s side doorjamb.

  

 

 
 

 

 

Bolt tensions 

Dia. (mm) 

Nm 

ft.lbs 

Dia. (inch) 

Nm 

ft.lbs 

All bolt tensions are 

as follows unless 

otherwise 
specified. 

1/4” 

5/16” 

22 

15 

22 

16 

3/8” 

33 

27 

10 

44 

32 

7/16” 

55 

43 

12 

77 

57 

1/2” 

86 

66 

Содержание 070AP15N87J

Страница 1: ...se specified by the V F P S manufacturer as above c Do not remove any plaques or labels from the V F P S d Do not modify the structure of the V F P S in any way Read instructions fully before commenci...

Страница 2: ...G INSTRUCTIONS Product T15 Signature Frontal Protection System Vehicle Toyota HiLux MY2020 Part No 070AP15N87J For product warranty please refer to our website www tjm com au F 31649 Page 2 of 18 15 0...

Страница 3: ...2 F 50070 N A 2020 Model Trim Template F 31638 FACTORY FITTED N A Rated Recovery Point Label 1 HC0064 N A TJM Logo Sticker 1 K3550 N A Warning Label ABC 1 HC0057 ITEM NO Description Qty Part Number BO...

Страница 4: ...ark a point on the indicated bumper contour 125mm verticaly down from the headlight bumper contour 3 Extend a line across the bumper from the bumper trim template to the point marked in step 2 4 Exten...

Страница 5: ...Disconnect radar plug from back of grill then remove and retain grill 10 Release the plastic inner guard from the bumper discarding all of the fasteners 11 Remove bumper to fender screw both sides and...

Страница 6: ...ont and below beam 15 2 Remove and discard front intrusion beam and fasteners 4 These steps only apply for vehicles fitted with parking sensors 16 Looking at the lower bumper section from the rear rec...

Страница 7: ...r instructions Temporarily plug in supplied indicator park Check the operation then disconnect the light assemblies 19 Cut the bumper and grille along the previously marked trim lines 20 Refit the gri...

Страница 8: ...hassis 24 Slide rear inner chassis support onto bolts and fasten loosely using M12 nyloc nuts 2 M12 x 32mm x 2 5mm flat washer 2 Important Spacers must pass through chassis holes and fit against the i...

Страница 9: ...flat washer 4 28 Secure bracket loosely using the following fasteners 28 1 M10 x 1 25 x 30mm hex screws 3 M10 x 30mm flat washers 6 M10 nyloc nuts 3 28 2 M12 x 1 25 x 35mm hex screws 2 M12 x 32mm x 2...

Страница 10: ...bracket to inboard face of winch frame and washer plate to front using M12 x 1 25 x 35mm bolts 3 M12 x 32mm x 2 5mm flat washer 6 M12 nyloc nuts 3 Important fit M12 bolt assembly with bolt head on fro...

Страница 11: ...ww tjm com au F 31649 Page 11 of 18 15 03 2021 Next step only applies if a winch is to be fitted Otherwise please proceed 32 Refer to the winch fitting instructions to fit the winch to the bar mount w...

Страница 12: ...tton head bolt 4 M6 x 12 5mm S S flat washers 8 M6 S S nyloc nut 4 35 Fit the LH RH grilles using hinge bush 4 M5 x 0 8 x 20mm pan head screw 4 M5 x 10mm flat washers 4 M5 nyloc nut 4 No M5 x 10mm fla...

Страница 13: ...the spring latch and spacer to the FPS as shown ALTERNATIVELY USE R CLIP 2 IN LOWER HOLE FOR ABSOLUTE POSITION LOCK OF THE HINGED NUMBER PLATE 40 Insert the nylon plugs supplied into the square cut o...

Страница 14: ...ion is as per notes made from OE bumper Reconnect to OE loom 46 For vehicles without parking sensors use the supplied parking sensor blanking plugs use a small amount of adheisive to aid retention if...

Страница 15: ...e it in place using the sliding washer plate and M12 x 1 25 x 40mm hex bolts 4 M12 x 32mm x 2 5mm flat washer 8 M12 nyloc nuts 4 at the indicated locations Repeat both sides IMPORTANT SLIDING WASHER P...

Страница 16: ...es clean any swarf from the areas and apply rust preventative to exposed surfaces 58 Secure through the holes drilled in Previous step using M8 x 1 25 x 35mm hex screws 2 M8 x 19mm flat washers 4 M8 x...

Страница 17: ...uct warranty please refer to our website www tjm com au F 31649 Page 17 of 18 15 03 2021 62 Mark and trim inner guard aligning to features shown 63 Trim inner guard in line with under wing guard edge...

Страница 18: ...the rear with spacer item 20 positioned between centre guard and OE under body guard using M8 x 1 25 x 40mm hex bolt 2 M8 spring washer 2 M8 x 19mm flat washer 2 67 Tighten all guard fasteners to the...

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