background image

 

 

 To replace worn out or broken needles, proceed as follows: 

• 

Loosen the screw 

H

 (see figure 4.1) and remove the needle. 

• 

Remove accumulated dust in the needle-holder. 

• 

Fit in a replacement needle. Make sure to position and push the new needle 

fully home into the needle-holder. 

• 

Be sure the groove of the needle faces the front and that the flat side on the 

back of the needle is mounted parallel to the flat face of the lower looper 

S

 (FIG 

4.2). To check this, turn the hand-wheel by hand and have the lower looper and 
the needle cross

.

 

• 

Retighten the screw 

H

• 

Check the needle position according to chapter 4.1c .

 

c. Needle height adjustment 

With the needle having reached the top of its stroke, distance between the needle 
point and the needle plate must be exactly 23 mm (see figure 4.1). 

For fine adjustment of the needle height: 

• 

Loosen the screws 

H

 first while holding the needles by hand (see figure 4.1). 

• 

Push the needle against the screw 

F.

   

• 

If adapting screw 

F,

 you first have to unscrew the screw 

G

• 

By turning the screw 

F

, the needle height will be increased or reduced 

(clockwise/counter-clockwise). 

• 

Retighten the screw 

and also screw 

H

 

!! The following instructions are restricted to qualified personnel only !! 

d. Replacing the needle bar and adjusting the needle height. 

Replacing the needle bar 

• 

Loosen the screws 

A

 and remove the worn out needle bar 

B

 (figure 4.1) from 

clamp C.   

• 

Loosen the screw 

X

 and recuperate the needle holder 

W

.  

• 

Fit the needle holder 

W

 into the new needle bar and tighten screw 

X

 to secure 

the needle bar. 

• 

Place a new needle in the needle holder 

W

• 

Check the parallelism between the needle and the needle bar.  If these 2 parts 

are not parallel, it is strongly advised to replace the needle holder 

W

 

• 

Fit the new needle bar into the holder 

C

 and lightly tighten the screws 

A

.   

• 

Turn the hand-wheel by hand to place the needle at the top of its stroke 

(highest position). 

• 

In this position, the distance between the needle point and the needle plate 

(25558) must be exactly 23 mm (figure 4.1).

 

 

Adjusting the needle height 

• 

Loosen the screws 

A in FIG 4.1

. By doing this, the holder 

C

 will loose its grip 

on needle bar 

B

 (figure 4.1). 

• 

The position of the needle can be adjusted to the top dead point being 23 mm. 

• 

Retighten the screws 

A

.  

• 

Verify, by turning the hand-wheel by hand, if the needle is moving up and down 

right in the centre of the needle plate (Fig.4.1 Detail). 

Optimum needle thread loop formation setting 

To achieve optimum needle thread loop formation, make sure the position of the 
needle with respect to the lower looper 

S

, is correct.   

• 

Turn the hand-wheel by hand and bring the needle to reach the bottom of its 

stroke (lowest position) 

• 

Turn the hand-wheel a little further (see figure 4.3) until the needle has travelled 

1,2mm on the upward stroke. 

• 

In this position, the point of the lower looper should just pass behind the needle 

as seen in Fig. 4.3 + Detail A. 

 

From the Library of Superior Sewing Machine & Supply LLC

Содержание DK 2500

Страница 1: ...TITAN DK 2500 English OPERATOR S MANUAL NV A DE KONINCK Avenue Sleeckx 84 86 B 1030 BRUSSELS BELGIUM Phone 32 2 216 31 40 Fax 32 2 242 41 89 E mail info titansew com Web www titansew com ...

Страница 2: ...nt 13 c Needle height adjustment 15 d Replacing the needle bar and adjusting the needle height 15 2 UPPER LOOPER 17 a Preparatory work 17 b Replacing the upper looper 17 c Upper looper fine adjustment 17 3 THE LOWER LOOPER 19 a Preparatory work 19 b Replacing the lower looper 19 c Adjusting the upper looper to the lower looper 21 d Adjusting the distance between needle and lower looper 21 4 THE CU...

Страница 3: ...K2500 YARN STAND ADD OIL HERE OIL LEVEL i I _ 25841VSC a ___ 25841E 25841R 2587012P LOOPER YARN 25882 _ FIG 1 1 25884 _ 25882V I vsET 25884 I I T 16 12 04 From the Library of Superior Sewing Machine Supply LLC ...

Страница 4: ... upwards or downwards 6 Push with one hand the motor upwards and place the driving belt attached to the sewing machine M10012 around the pulley of the motor Push the motor down to stretch the belt slightly as seen in FIG 1 2 FIG 1 2 7 Unscrew the cover marked OIL on the machine Take the two oil bottles out of the box and fill the machine with 1 5 L oil Check if sufficient oil has been added by loo...

Страница 5: ...OO ELECTRONIC MOTOR ADD OIL HERE OIL LEVEL YARN STAND i I _ 25841VSC a ___ 25882 _ 25884 _ FIG 1 4 25882V I 25841E vsET 25884 25841R I I T 16 12 04 2587012P From the Library of Superior Sewing Machine Supply LLC ...

Страница 6: ...he sight glass Very important oil type SP68 The type of oil to be used in this sewing machine should be of following viscosity SP68 Recommended oil types CASTROL ALPHA SP68 or any similar oil grade ATTENTION Use of low viscosity oils will result in poor lubrication properties and excessive wear which in turn will necessitate early renewal of the internal parts Conversely use of high viscosity oils...

Страница 7: ...25900 TITAN DK2500 THREADING DIAGRAM DETAIL A SCALE 2 5 25900A 25900B SEE DETAIL A FIG 2 1 T 07 01 2005 From the Library of Superior Sewing Machine Supply LLC ...

Страница 8: ...rn the hand wheel by hand and bring the take up D in its topmost position Lead the yarn thru the tension adjusters A and B and by hole C thru the plates on both sides of the take up D 2 Turn the hand wheel by hand and bring the take up D in its bottommost position In this position the eye of the lower looper faces the threading tube E 3 Thoroughly clean if necessary using the threading needle part...

Страница 9: ...CH ADJUSTMENT LOOPER YARN NEEDLE YARN LOOPER YARN CARPET A OK B NOT OK FIG 3 1 C NOT OK D NOT OK D J C H FIG 3 2 FIG 3 3 FIG 3 4 IMITATION 3 THREADSTITCH T 25 11 04 From the Library of Superior Sewing Machine Supply LLC ...

Страница 10: ...adjust the take up lever D slightly in the direction of C3 see figure 3 5 Conversely in the event of excessive thread feed or with thin carpets the chain yarn will be found to be slack around the carpet edges see figure 3 1B To remedy adjust the take up lever D slightly in the direction of C1 see figure 3 5 If the machine isn t equipped with RFR fine adjustment gear see figure 3 3 the position of ...

Страница 11: ...TITAN DK2500 STITCH ADJUSTMENT STITCH WIDTH FIG 3 6 STITCH ADJUSTEMENT STANDARD FIG 3 7 STITCH ADJUSTEMENT WITH RPR L K M T 25 11 04 From the Library of Superior Sewing Machine Supply LLC ...

Страница 12: ... SEE OPTIONAL ATTACHMENTS The RPE option as illustrated in figure 3 7 is fitted on to the left hand side of the sewing machine Loosen both L screws Turn the disc M counter clockwise By turning the adjuster screw N clockwise you increase stitch density By turning the adjuster screw N counter clockwise you decrease stitch density For best results we recommend to sew first on a small piece of carpet ...

Страница 13: ...TITAN DK2500 NEEDLE REPLACEMENT ADJUSTMENT X PLACE NEEDLEBAR IN HIGHEST POSITION D R FIG 4 1 T 26 11 04 From the Library of Superior Sewing Machine Supply LLC ...

Страница 14: ...les to be replaced Considering the typical up and down movement of needles on DK 2500 series sewing machines is about 2 800 movements per minute needles will need replacing after a couple of days as they become blunt thin and the groove disappears thus result false stitches Assuming the machine is used for one 8 hour shift the needle will have pierced the carpet approximately 6 million times in on...

Страница 15: ...CARPETSI 25559A NORMAL CARPETS PART NR 25559 230 25559 200 PART NR 25559A 25559B NEEDLE NR 7713 230 7713 99 230 7713 200 NEEDLE NR 7713 110 7713 130 7713 160 7713 180 7713 200 From the Library of Superior Sewing Machine Supply LLC ...

Страница 16: ...s no more backward or forward play Fix the screw 25559V Reglage du guide aiguille Pieces 25559A et 25559B sont fixees mobile sur la plaque a aiguille avec la vis 25559V Ouvrir lea pieces 25559A et 25559B maximum L ajustement se fait toujours avec une nouvelle aiguille Positioner l aiguille a son point mort inferieur Fermer les pieces 25559A et 25559B auteur de l aiguille si bien qu1 il n y a plus ...

Страница 17: ...REPLACEMENT ADJUSTMENT H FLAT SIDE NEEDLE PARALLEL WITH LOWER LOOPER 5 FIG 4 2 SEE DETAIL A 5 FIG 4 3 w DETAIL A SCALE 3 I LOWEST POSITION OF NEEDLE POINT T 07 01 2005 From the Library of Superior Sewing Machine Supply LLC ...

Страница 18: ...m clamp C Loosen the screw X and recuperate the needle holder W Fit the needle holder W into the new needle bar and tighten screw X to secure the needle bar Place a new needle in the needle holder W Check the parallelism between the needle and the needle bar If these 2 parts are not parallel it is strongly advised to replace the needle holder W Fit the new needle bar into the holder C and lightly ...

Страница 19: ...TITAN DK25OO UPPER LOOPER ADJUSTMENT 5mm V T FIG 4 4 T 29 11 04 From the Library of Superior Sewing Machine Supply LLC ...

Страница 20: ...chines are factory set to sewing medium quality carpets with medium quality yarns When using thicker finer yarns deviating from the factory set typical yarn thickness we recommend that the position of the upper looper be adjusted as follows Loosen the T screws figure 4 4 and turn the hand wheel by hand for the upper looper to reach the top of its stroke highest position In the event of thick yarns...

Страница 21: ...u M TITAN DK25OO LOWER LOOPER ADJUSTMENT 0 0 N FIG 4 5 0 w V II POINT OF UPPER LOOPER V IN MIDDLE OF CUTOUT IN LOWER LOOPER S II T 30 11 04 From the Library of Superior Sewing Machine Supply LLC ...

Страница 22: ... screw on off fitting cap with the wording OIL marked on it Loosen and remove the cap This will give the operator access to the lower looper b Replacing the lower looper To replace a worn out lower looper proceed as follows Use an open ended spanner n 6 to retain the base W Fig 4 5 of the lower looper into position while using an open ended spanner n 10 loosening the nut K for a turn MAXIMUM Gentl...

Страница 23: ...u M TITAN DK25OO LOWER LOOPER ADJUSTMENT 0 0 N FIG 4 5 0 w V II POINT OF UPPER LOOPER V IN MIDDLE OF CUTOUT IN LOWER LOOPER S II T 30 11 04 From the Library of Superior Sewing Machine Supply LLC ...

Страница 24: ...2mm to 0 3mm Fig 4 2 These measures apply to machines equipped with standard needles size 230 When using different needles contact our Service Department at 32 2 216 31 40 If the distance measured above is either inferior to 0 2mm or superior to 0 3mm proceed as follows Loosen the screw Q of figure 4 5 Manually move the part N forward or backward so that the distance between the needle and the low...

Страница 25: ...500 KNIFE ADJUSTMENT VIEW A _ B LOWER KNIFE IN HIGHEST POSITION FIG 4 6 VIEW A A 0 0 I I Q C E EE E EE Lt Lt f EE z JEE C D C a a u Z u J C c a a T 30 11 04 From the Library of Superior Sewing Machine Supply LLC ...

Страница 26: ...rive the cutting motion which in turn will promote early wear or jam the internal parts d Aligning the lower blade with the needle plate With the needle having reached its lowest stroke ensure that the lower knife protrudes 6 to minimum 3 mm above the needle plate see figure 4 6 If this is not the case renew both knives 5 The presser foot For optimum sewing performance a good control of presser fo...

Страница 27: ...TITAN DK2500 PRESSURE ON PRESSUREFOOT BON FIG 4 8 E E I T 01 12 04 From the Library of Superior Sewing Machine Supply LLC ...

Страница 28: ...r foot for blankets used in conjunction with guides 25583EEK Presser foot for carpets fine overlocking typical stitch width 5 5mm 25583B Buttseamer presser foot 25583E BIS Buttseamer presser foot for fine delicate fabrics 25280 For car carpets DK 2500Ag From the Library of Superior Sewing Machine Supply LLC ...

Страница 29: ...sed dust built up underneath Failure to do so will result in dust mixing with the machine s oil The sticky black mixture formed will act as abrasive paper and score critical components resulting in a premature wearing out of internal components such as bearings Available feed dog types Part Suited for 25744 Standard for medium quality carpets 25744K With fine teeth for light or delicate materials ...

Страница 30: ...arpets 25560EE Normal carpets with small sized over locking 2500 EEK 30560GR Normal carpets with tape insertion 25560C Blankets DK 2500C type 25560K Butt seamer DK 2500 E type 8 Stitch plate finger The type of stitch plate finger used will depend on different factors such as Thickness of yarn Thickness of needle Stitch width Phone our technical department for advice or mail 32 2 216 31 40 From the...

Страница 31: ... DO EVERY 200 HOURS MONTH Change the oil once a month minimum OIL TYPE 15W30 Check and if necessary replace any worn out parts such as loopers knives needle guide chain guide with new ones TO DO EVERY YEAR Check if the parts are still mounted tightly if there is no play on the upper and lower looper needle bar knifes and other parts Open up the machine and replace necessary parts such as bearings ...

Страница 32: ...E NUMBER 3112 PRESS E KEY PARAMETER 2 0 0 IS DISPLAYED PRESS KEY AND CHANGE PARAMETER 2 0 0 TO 1 1 1 PRESS E KEY SET VALUE ON 2800 BY PRESSING OR KEY PRESS E KEY PARAMETER 1 1 2 IS DISPLAYED PRESS KEY AND CHANGE PARAMETER 1 1 2 TO 1 1 9 PRESS E KEY SET VALUE ON 3 WITH OR KEY PRESS E KEY PARAMETER 1 2 1 IS DISPLAYED PRESS KEY AND CHANGE PARAMETER 1 2 1 TO 1 5 3 PRESS E KEY SET VALUE ON 15 WITH OR K...

Страница 33: ...TURN HANDWHEEL CLOCKWISE AND SET NEEDLE ON LOWEST POINT PRESS E KEY PARAMETER 4 5 3 IS DISPLAYED PRESS E KEY AND TURN HANDWHEEL CLOCKWISE AND SET NEEDLE ON TOP POINT PRESS E PARAMETER 2 9 0 IS DISPLAYED PRESS TWO TIMES P KEY RUN THE MACHINE FOR ONE 1 SECOND POWER OFF POWER ON From the Library of Superior Sewing Machine Supply LLC ...

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