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General Description

This airless sprayer is a precision power tool used for spraying
many types of materials.  Read and follow this instruction
manual carefully for proper operating instructions,
maintenance, and safety information.

Operation

This equipment produces a fluid stream at extremely high
pressure.  Read and understand the warnings in the
Safety Precautions section at the front of this manual
before operating this equipment.

Setup

Perform the following procedure before plugging in the power
cord of an electric unit.

1. Ensure that the siphon tube and the return hose are

attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” nylon

airless spray hose to the outlet fitting on the sprayer.
Tighten securely.

3. Attach an airless spray gun to the spray hose.  Using two

wrenches (one on the gun and one on the hose), tighten
securely.

Make sure all airless hoses and spray guns are electrically
grounded and rated at or above the maximum operating
pressure range of the airless sprayer. 

4. Make sure the pressure control knob is in its OFF position

in the black zone.

5. Make sure the ON/OFF switch is in its OFF position.
6. Fill the oil cup with one tablespoon of piston seal lubricant

(Piston Lube).

Never operate unit for more than ten seconds without
fluid.  Operating this unit without fluid will cause
unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp

minimum.

8. Plug the power cord into a properly grounded outlet at

least 25’ from the spray area.

CAUTION

WARNING

NOTE: Do not attach the tip to the spray gun yet.

Remove the tip if it is already attached.

WARNING

ON/OFF 

Switch

Motor

Siphon 

Tube

Xact Digital 

Control System 

(Optional)

Control 

System 

Cover

Pressure 

Control 

Knob

Oil Cup

Outlet 
Fitting

Fluid 
Section

Return 
Hose

PRIME/ 
SPRAY 
Valve

4

© Titan Tool Inc.  All rights reserved.

Always use a minimum 12 gauge, three-wire extension cord
with a grounded plug.  Never remove the third prong or use
an adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test fluid in the fluid
section to prevent corrosion during shipment and storage.
This fluid must be thoroughly cleaned out of the system with
mineral spirits before you begin spraying.

Always keep the trigger lock on the spray gun in the
locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits

that has a flash point of 140ºF (60ºC) or above.

2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure

control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to

the PRIME position.

5. Turn on the sprayer by moving the

ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds

to flush the test fluid out through the return hose and into
the waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

Preparing to Paint

Before painting, it is important to make sure that the fluid in the
system is compatible with the paint that is going to be used.

Always keep the trigger lock on the spray gun in the
locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

solvent for the material being sprayed (refer to
recommendations of the material manufacturer).  An
example of an appropriate solvent is water for latex paint.

2. Place the return hose into a metal waste

container.

3. Set the pressure to minimum by turning

the pressure control knob to the “Min”
setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the

PRIME position.

NOTE: Hold the return hose in the waste

container when moving the
PRIME/SPRAY valve to PRIME in
case the sprayer is pressurized.

Min PSI 

(Bar)

Max PSI 

(Bar)

Pu

lse

Cl

ea

n

CAUTION

NOTE: Incompatible fluids and paint may cause the

valves to become stuck closed, which would
require disassembly and cleaning of the
sprayer’s fluid section.

Min PSI 

(Bar)

Max PSI 

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow

201-1900 PSI

Solid Green 

1901-3300 PSI

Motor  Running

Pu

lse

Cl

ea

n

Min. – 1900 PSI

(yellow zone)

1901 – 3300 PSI

(green zone)

Turbo PulseClean 

(red zone)

OFF 

(black 

zone)

Pressure 
Control Knob

CAUTION

CAUTION

Содержание 540ix

Страница 1: ...ore reading this manual 540ix Airless Sprayer Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference X Lock Theft Deterrent System Security Code Serial _ _ _ _ _ _ _ _ _ _ Model Numbers Skid Basic 700 129 High Rider Basic 700 134 ...

Страница 2: ...olvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use only conductive or grounded high p...

Страница 3: ...state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted WARNING 12 Before each use check all hoses for cuts leaks abrasion or bulging ...

Страница 4: ...f this sprayer is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of mineral spirits that has a flash po...

Страница 5: ...uard installed Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 12 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun 13 Lock the gun by turning the gun trigger lock to the locked position 14...

Страница 6: ...l Control System Operation if equipped The Xact Digital Control System is an optional add on that increases the functionality of the sprayer It is installed directly below the pressure control knob on the control panel It consists of a display and four function keys The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys Functio...

Страница 7: ... MENU UNIT SERIAL SELECT 4 MENU 1 JOB GALLONS XXXX MENU 1 RESET 3 JOB VOLUME SELECT 4 MENU 1 GALLONS XXXXXX PRESS 1 FOR MENU VOLUME PUMPED SELECT 4 MENU 1 Titan Tool Inc All rights reserved 7 Security Code Screen The Security Code screen allows the user to set a four digit security code to prevent unauthorized use of the sprayer If a security code has been set the control system display will ask f...

Страница 8: ...o as to lap the previous pattern by 50 Too Thick Offspray Arcing Gun at angle start stroke release trigger pull trigger end stroke WARNING 8 Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint When spraying with a shield hold it firmly ag...

Страница 9: ... moving the PRIME SPRAY valve to PRIME in case the sprayer is pressurized WARNING CAUTION WARNING 13 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean 14 Follow the Pressure Relief Procedure found in the Operation section of this manual 15 Unplug the unit and store in a clean dry area Do not store the unit under pressure Maintenance Before ...

Страница 10: ...t of the motor crankshaft that extends through the slider assembly 10 Titan Tool Inc All rights reserved Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug the sprayer 2 Loosen and remove the four motor cover screws Remove the motor cover 3 At the electronic pressure control EPC on the back of the motor disconnect the wire coming from the potentiometer and the wire coming from ...

Страница 11: ...al 9 Using a wrench remove the transducer assembly from the pump block 10 Thread the new transducer assembly into the pump block Tighten securely with a wrench 11 Plug the new transducer wire into the transducer jumper refer to the electrical schematic in the Parts List section of this manual 12 Reassemble the pump by reversing steps 1 7 T Slot Pump Housing Pump Block Pump Block Mounting Screw Fro...

Страница 12: ...ring disassembly of the outlet valve Outlet Valve Retainer Outlet Valve Seat Outlet Valve Ball Outlet Cage Crush Washer Piston Rod Foot Valve Housing Foot Valve Seat Foot Valve Ball Bushing Teflon O Ring Inlet Cage Foot Valve Seal Pump Block WARNING 12 Titan Tool Inc All rights reserved 6 Reassemble the valves by reversing the steps above Repacking the Fluid Section 1 Remove the foot valve assembl...

Страница 13: ...filter housing 2 Turning clockwise unscrew the filter from the pump block 3 Inspect the seal Based on inspection clean or replace the seal 4 Turning counterclockwise thread the new or cleaned filter into the pump block 5 Slide the filter housing over the filter and thread it into the pump block until secure Pump Block Seal Filter Filter Housing NOTE Left handed threads require turning the filter c...

Страница 14: ... service center 1 Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual 1 Replace hose with a minimum of 50 of 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came w...

Страница 15: ...er screen appears when the transducer has become disconnected or is defective Take the sprayer to a Titan authorized service center for repair Check Motor Screen E3 The Check Motor screen appears when the motor or motor sensor is defective Take the sprayer to a Titan authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low...

Страница 16: ...tilisez pas de peinture ou de solvant contenant du halon par exemple le chlore les agents antimoisissure à l eau de Javel le chlorure de méthylène et le trichloroéthane Ils ne sont pas compatibles avec l aluminium Contactez le fournisseur de revêtements pour connaître la compatibilité du matériau avec l aluminium 8 La zone de pulvérisation doit toujours être bien aérée Une bonne quantité d air fra...

Страница 17: ...as le tuyau pour tirer ou soulever l équipement 9 Utilisez la plus basse pression possible pour rincer l équipement 10 Respectez tous les codes locaux étatiques et nationaux qui régulent la ventilation la prévention d incendies et le fonctionnement 11 Les normes de sécurité du gouvernement des États Unis ont été adoptées dans la loi Occupational safety and Health Act OSHA Ces normes en particulier...

Страница 18: ...VERTENCIA Español 8 Mantenga la zona de pulverización bien ventilada Asegúrese de que circula aire fresco por la zona para evitar que se acumulen vapores inflamables en el aire de la zona de pulverización Ponga el conjunto de la bomba en una zona bien ventilada No pulverice el conjunto de la bomba 9 No fume en la zona de pulverización 10 No encienda interruptores de luces motores ni productos simi...

Страница 19: ... las Normas sobre construcción 12 Cada vez que vaya a utilizar el equipo compruebe antes todas las mangueras en busca de cortes fugas abrasión o bultos en la cubierta Compruebe el movimiento de los acoplamientos y si están dañados Sustituya inmediatamente una manguera si descubre alguna de estas anomalías No repare nunca una manguera de pintura Sustitúyala por una manguera conductora a alta presió...

Страница 20: ...20 Titan Tool Inc All rights reserved Parts List Main Assembly 12 13 1 3 6 5 7 8 9 10 4 11 2 18 19 20 22 21 23 24 25 26 27 16 17 15 14 High Rider Model ...

Страница 21: ...skid 1 704 571 Fluid section assembly high rider 20 704 117 Socket screw 2 21 704 304 Pail hook high rider 1 22 763 552 Lock washer high rider 2 23 710 033 Hex screw high rider 2 24 702 239 Return hose high rider 1 25 755 225 Siphon tube high rider 1 26 730 334 Hose clip high rider 1 27 710 046 Inlet screen high rider 1 28 800 929 Fuse 15A not shown 1 Skid Assembly Item Part Description Quantity 1...

Страница 22: ...14 13 15 16 17 18 19 6 21 22 20 Install upper packing with raised lip and O ring facing down O Ring Raised Lip Install lower packing with the beveled edge facing up Beveled Edge NOTE When using hot solvents replace Viton valve stem o ring item 27 with optional Teflon valve stem o ring P N 700 897 Install using o ring replacement tool P N 700 890 ...

Страница 23: ...ing Viton 1 700 897 Valve stem o ring Teflon optional 28 221 012 O ring Viton 1 29 222 012 O ring Teflon 1 30 700 537 Gasket 1 31 762 202 Packing tool not shown 1 704 560 Piston assembly includes items 7 12 704 586 Repacking kit includes items 2 3 6 8 9 10 14 16 and 18 Also included are packing grease P N 700 203 and piston guide tool P N 700 793 3 1 4 5 2 7 6 8 9 10 11 12 Drive Assembly Item Part...

Страница 24: ...ed by an authorized service center High Rider Cart Assembly P N 704 574 Item Part Description Quantity 1 704 573 Cart weldment includes item 5 1 2 704 355 Cap 2 3 704 354 Spacer 4 4 704 353 Wheel 2 5 710 199 Plug 4 1 2 3 5 4 Labels Part Description 313 1638 Front cover label 313 2706 Motor cover label 313 1673 Warning label injection explosion 313 1847 Shock hazard label 313 1906 Infinity motor la...

Страница 25: ...00 mesh filter 015 019 Oil and latex 60 mesh filter 021 026 Heavy bodied latex and blockfillers 30 mesh filter NOTE Do not exceed the sprayer s recommended tip size Synergy Fine Finish Tips Perfect for all fine finish work Ideal for lacquers stain enamels urethane and clear top coats Increases standard tip life up to 80 Delivers up to a 27 finer atomization at lower pressures Increases transfer ef...

Страница 26: ...26 Titan Tool Inc All rights reserved Notes ...

Страница 27: ... Titan Tool Inc All rights reserved 27 Notes ...

Страница 28: ... TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAI...

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