Titan 1100XC 781-104-CE Скачать руководство пользователя страница 21

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Gear Replacement

WARNING: Before proceeding, follow the Pressure Relief

Procedure outlined on Page 5. Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock. Always

unplug the sprayer before servicing!

1. Remove safety plates (#43 and 44).

2. Remove outlet mounting bolt (#263) from rear of pump.

3. Remove screws (#41) with a 3/16" hex wrench

4. With fluid section attached to pump housing (# 40) pull

pump housing away from motor housing (#31).

5. Inspect gears beginning with crankshaft assembly (#37).

Then, output pinion gear (#33), followed by pinion gear

(#38).

6. Inspect pinion gear on motor armature assembly (#139)

pg. 18 by removing motor as described in motor

replacement section.

7. Reassemble by reversing the above order. When

reassembling, make sure that all washers are in place

and that gears and bearing are properly lubricated.

8. Grease Item #37 every 100 hours. Fitting located under

Plate #44.

9. Grease Item #300 on Page 24 every 100 hours. Fitting

located on Item #300 under Plate #44.

On/Off Switch Replacement (110V)

WARNING: Before proceeding, follow the Pressure Relief

Procedure outlined on Page 5. Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock. Always

unplug the sprayer before servicing!

1. Remove Pressure Control Board and screws (55 & 56).

2. Disconnect the two black wires from the On/Off Switch

(#49).

3. Remove the rubber boot and plate (#47 & #48) with a

wrench.

4. Remove the On/Off Switch (#49).

5. Install a new Switch and reattach plate and rubber boot.

Tighten securely.

6. Reconnect the two black wires to the new On/Off Switch.

7. Reinstall Pressure Control Board and screws, with

warning label facing out.

Power Supply Cord Replacement

(110V)

WARNING: Before proceeding, follow the Pressure Relief

Procedure outlined on Page 5. Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock. Always

unplug the sprayer before servicing!

1. Remove Pressure Control Board and screws (55 & 56).

2. Disconnect the Power Supply Cord (#46) from; a) the

On/Off Switch (#49), b) the white wire connected to the

motor and, c) the green wire connected to the grounding

screw (#42). Refer to the Electrical Schematic, Figure 7.

3. Loosen the cord grip housing (#45) and remove the

power cord (#46).

4. Install the new cord in reverse order of disassembly.

5. Reinstall Pressure Control Board and screws, with

warning label facing out.

Motor Brush Replacement

WARNING: Before proceeding, follow the Pressure Relief

Procedure outlined on Page 5. Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock. Always

unplug the sprayer before servicing!

1. Remove Brush Plate (#22).

2. Remover Brush Insulator (#23).

3. Remove Brush Spring (#25).

4. Back off screw. Hold Brush Wire and remove Brush.

5. Inspect Motor Brush. If damaged replace.

6. Repeat procedure for other brush.

7. To install Motor Brushes, reverse steps 1 through 6.

Electrical Schematic (110V)

TRANSDUCER

700-197

POTENTIOMETER

700-158

PRESSURE

CONTROL

BOARD

700-162

SWITCH

MOTOR

PLUG

BLACK

CONNECTING

WIRE

WHITE

NEUT

SWITCH

MOTOR

GND

MOTOR

ELECTRICAL CONTROL ASSEMBLY

110V -- E15; 660; 1100

NOTE: Never operate this unit without Brush

Insulator and Brush Plate installed.

NOTE: To remove brush spring, push spring down

and in for it to release.

Содержание 1100XC 781-104-CE

Страница 1: ...manual contains important warnings and instructions Please read and retain for reference Model Numbers 110V Low Rider Bare 702 2000 110V Low Rider Complete 702 2001 110V High Rider Bare 702 2002 110V High Rider Complete 702 2003 110V Skid Bare 702 2004 230V Low Rider Bare 702 102 CE 230V Low Rider Complete 702 104 CE NOTE This manual contains important warnings and instructions Please read and ret...

Страница 2: ...n Assembly 16 17 Replacement Labels 17 Motor Assembly 18 19 Armature Replacement 18 Motor Housing Replacement 19 Gear Box Assembly 20 Gear Replacement 21 ON OFF Switch 21 Power Supply Cord 21 Motor Brush Replacement 21 Filter Block Assembly 22 Pressure Switch Replacement 23 Replacement of the Bypass Valve 23 Filter Replacement 23 Fluid Section Assembly 24 Siphon Assembly 24 Pump Repair 25 Low Ride...

Страница 3: ... loosen the connector from the wire 3 Test your repair before regular operation of the sprayer to be sure that the problem is corrected If the sprayer does not operate properly review the repair procedure to determine if everything was done correctly Refer to the Troubleshooting Charts to help identify other possible problems 4 Make certain that the service area is well ventilated in case solvents...

Страница 4: ...ny name This information will be needed to validate your warranty Maintenance Schedule Check Piston Seal Lubricant Level WEEKLY Epic 440HP Electric Motor Models Check motor brushes every 200 hours Date Date Date Date Date Date Date Date Date Date Service Record Service Performed Date Service Center Cost of Repair Months in Service Service Performed Date Service Center Cost of Repair Months in Serv...

Страница 5: ... the spray area If these instructions are not followed there is the possibility of fire or explosion with certain materials ALWAYS follow the coating or solvent manufacturer s safety precautions and warnings Never spray flammable material near open flames pilot lights or any source of ignition 9 ALWAYS wear spray masks and protective eyewear while spraying Additional personal protective equipment ...

Страница 6: ...operación de rociadura Si no se observan estas instrucciones existe el riesgo de incendio o explosión con ciertos materiales SIEMPRE observe las precauciones y advertencias de los fabricantes sobre revestimientos y solventes Nunca rocíe material inflamable cerca de llamas expuestas llamas piloto o cualquier fuente de ignición 9 SIEMPRE use máscaras apropiadas y anteojos de protección durante la op...

Страница 7: ...n récipient en métal lors du rinçage du système après en avoir ôté la buse Ne vaporisez JAMAIS de substances inflammables à proximité de flammes nues lampes témoin ni d aucune source d allumage Rangez à l intérieur 8 Le moteur électrique de cet appareil n est pas protégé contre les explosions Il est donc essentiel d assurer une bonne ventilation de la zone de travail et des alentours de la pompe I...

Страница 8: ...arbon solvents Titan Tool Inc spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon solvents DO NOT USE HALOGENATED HYDROCARBONS IN TITAN EQUIPMENT EXPLANATION OF THE HAZARD There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard These elements are 1 The presence of HHC solvents 2 Aluminum or galvanized parts 3 Equipment c...

Страница 9: ...telles étincelles sont suscepti bles d enflammer les vapeurs des solvants ou les liquides pulvérisés Veillez donc toujours à brancher le pulvérisateur dans une prise située à au moins 7 5m du pulvérisateur et de la zone de travail MISE EN GARDE Toujours rincer l appareil dans un récipient métallique distinct après avoir enlevé le bec de pul vérisation et en tenant fermement le pistolet contre le c...

Страница 10: ... coating contains Halogenated Hydrocarbon Solvents SOLVENTES HALOGENADOS DEFINICION Cualquier solvente a base de hidrocarburos que contenga cualquiera de estos elementos EJEMPLOS lista parcial Consulte la información suministrada por su proveedor de materiales para determinar si un solvente o revestimiento contiene solventes de Hidrocarburos Halogenados SOLVANTS HALOGÉNÉS DÉFINITION Tout solvant à...

Страница 11: ...aining mineral spirits E Open the fuel shut off lever by pushing it in the direction of the arrow F Move the throttle lever away from fuel tank G Close the engine choke lever located beneath the air cleaner H Turn the engine switch on Turn pressure relief prime valve down to prime position I Pull the starter rope Holding the frame with one hand pull the rope rapidly and firmly Continue to hold the...

Страница 12: ...n by 50 Too Thick Offspray Arcing Gun at angle start stroke release trigger pull trigger end stroke For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint If conditions are windy angle the spray pattern into the wind to minimize drifting Work from ground to roof Do not attemp...

Страница 13: ...r run itself dry 10 Check filter on pump and gun Clean or replace 11 Remove spray tip from solvent clean with a soft bristle brush and store in a dry place Cause 1 Inadequate fluid delivery 2 Fluid not atomizing 3 Insufficient velocity 4 Material too cohesive 5 Tip worn past pump capacity 1 Worn tip 2 Tip may be chipped 1 Plugged worn or chipped tip 1 Leak in suction tube 2 Not enough hose 3 Tip t...

Страница 14: ...ficient material flow Pump will not maintain pressure Not enough pressure Excessive surge at spray gun Paint leaks into oil cup Cause 1 Unit unplugged or circuit fuse blown 2 Pressure setting too low 3 Brushes on motor are worn 4 Electric motor burned out 5 Switch defective 6 Fuse in pump blown 1 Engine switch not on 2 Engine oil level low 3 Out of gas 4 Spark plug cable disconnected or bad plug 1...

Страница 15: ...the ON OFF Switch 49 3 Remove the rubber boot and plate 47 48 with a wrench 4 Remove the ON OFF Switch 49 5 Install a new Switch and reattach plate and rubber boot Tighten securely 6 Reconnect the four wires to the new ON OFF Switch 7 Reinstall Pressure Control Board and screws with warning label facing out Power Supply Cord Replacement WARNING Before proceeding follow the Pressure Relief Procedur...

Страница 17: ...ll rights reserved 17 Replacement Labels Part Description Quantity 700 1017 Front Cover Label 1 313 175 Warning Attention Label In French 1 313 1436 Wraparound Label 1 NOTE Siphon down tube for use with High Rider only ...

Страница 18: ...o reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing 1 Remove Rear Cover 131 by taking out screws 130 2 Remove Snap Ring 133 3 Remove Fan 135 4 Remove Snap Ring 133 5 Remove Rear Motor Housing 136 by removing screws 132 6 Remove Motor Brushes Follow Brush replacement procedure located on page 21 7 Remove Armature by gently r...

Страница 19: ...the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing 1 Follow steps 1 through 6 in Armature Replacement 2 Remove Pressure Control Board and screws located on Page 20 3 Disconnect black wire from Post 2 of Motor Starter 54 4 Disconnect black wire from Motor to white wire from Power Cord 5 Remove outer Motor Housing 140 6 Loosen set sc...

Страница 20: ...39 700 680 Thrust Washer 1 40 702 076 Pump Housing Assembly 1 41 700 681 Screw 4 42 700 653 Screw 1 43 700 791 Safety Plate 1 Gear Box Assembly Item Part Description Quantity 44 700 1017 Front Plate 1 45 765 063 Cord Grip Assembly 1 46 765 054 Power Cord 1 761 725 Power Cord 230V units 47 700 645 Rubber Boot 1 48 700 775 On Off Plate 1 770 593 On Off Plate 230V units 49 700 646 Toggle Switch 1 765...

Страница 21: ...urely 6 Reconnect the two black wires to the new On Off Switch 7 Reinstall Pressure Control Board and screws with warning label facing out Power Supply Cord Replacement 110V WARNING Before proceeding follow the Pressure Relief Procedure outlined on Page 5 Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sp...

Страница 22: ...0 246 Bypass housing includes items 216 and 217 1 219 700 721 O Ring 1 700 897 O Ring PTFE optional 220 700 250 Bypass valve stem 1 222 700 244 Spring 1 224 700 248 Bypass valve retainer 1 225 700 252 Bypass cam base 1 226 700 759 Dowel pin 1 227 700 697 Bypass valve handle 1 230 700 258 Bypass valve assembly 1 232 700 881 Gasket 1 233 761 057 O Ring 1 240 702 305 Filter housing assembly excludes ...

Страница 23: ...ocedure outlined on page 5 Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing 1 Remove the Pin 226 from Bypass Valve Handle 227 Push out Pin as shown in Figure 8 2 Remove Handle 227 and Bypass Cam 225 3 Using a wrench loosen Bypass Housing 218 and unscrew Inspect O Rings 216 217 4 Un...

Страница 24: ...nd 700 793 Piston Guide Tool Also Included 391 700 804 Gasket 1 350 730 540 Fluid Section Complete low rider and skid includes 301 305 307 323 1 765 143 Fluid Section Complete high rider 1 For high rider only 755 109 Pail hook 1 702 239 Bypass hose assembly 1 710 033 Bolt 2 730 334 Hose clamp 1 765 142 Safety plate 1 300 302 304 306 305 307 301 308 309 310 311 313 314 312 318 319 320 321 322 317 3...

Страница 25: ...ged Use fine sandpaper to remove dried paint 12 Reattach assemblies 309 312 to piston 308 and secure tightly with a wrench Packing Replacement 13 Unscrew hose 19 from fitting 392 14 Remove screws 306 with a 3 8 hex wrench and slide pump section down so that the piston is clear to slide off 15 Inspect polyethylene seal 391 on fitting after removing pump section Clean or Replace 16 Remove Retainer 3...

Страница 26: ...43 702 060 Low Rider Frame 1 High Rider Frame Assembly Item Part Description Quantity 1 702 121 Handle 1 2 710 020 Hinge Lock 2 3 702 141 Main Frame includes items 8 and 9 1 4 710 194 Snap Ring 2 5 710 044 10 Wheel 2 6 710 058 Axle Washer 2 7 700 652 Bolt 4 8 710 199 Leg Plug 2 9 710 198 Brace Plug 2 10 702 125 High Rider Frame Complete 1 700 761 Cord Holder not shown 1 700 069 Screw not shown 2 1...

Страница 27: ...f Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman s Name Type of Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman s Name Type of Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman s Name Type of Coating Date Begun Site Gallons Sprayed Tips Used Date Complet...

Страница 28: ...an component parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANT...

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