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7.1.2 MONTHLY INSPECTIONS
(1) All items under daily inspection.
(2) Wire Rope Inspection
All wire rope should be inspected once a month,
and a signed and dated inspection record
maintained.
WIRE ROPE SHOULD BE REPLACED, IF ANY OF
THE FOLLOWING CONDITIONS ARE NOTED:
Conditions for replacing wire rope:
–
Broken wires or strands.
–
Excessive corrosion.
–
Heat damage, evident through discolored wires.
–
Reduction from nominal diameter of more than
5 %.
–
Kinking, crushing, birdcaging, or any other distor-
tion of the wire rope structure (Fig. 37).
7.1 Inspections
7.1.1 DAILY INSPECTIONS
EACH DAY PRIOR TO USE AND DURING OPERA-
TION CHECK:
(1) Pneumatic :
a) Check oil level in air preparation unit.
b) Check condition of all air hoses and connectors,
if damaged DO NOT USE THEM.
c) Check all air line connections for locking pins
and strain relief. Be sure all relief devices are
properly connected and air line is supported by
work platform and not the hoist.
d) Check motor function. If it makes unusual noises,
starts sluggishly or will not start, before using
refer to TROUBLESHOUTING page 19/20.
(2) Primary brake function: Lift platform 3 ft (1 m)
above ground or safe surface. Start and stop down-
wards travel – the platform be held immediately.
If not, STOP working and replace the hoist.
(3) BLOCSTOP
®
BSO secondary brake function.
I
At ground level first close the BSO secondary
brake by pushing EMERGENCY STOP button
(d2). Then push control lever/valve in DOWN-
position and make the wire rope form a loop
between TIRAK
®
casing and BSO secondary
brake (Fig. 35). Open BSO secondary brake by
pulling down control lever (d1) until it locks in
the open position.
With gloved hands sharply pull wire rope in
arrow direction (Fig. 35) – the BSO secondary
brake should close immediately. Reset BSO
secondary brake by pulling down control lever
(d1) until it locks in the open position.
II Lift platform 3 ft. (1 m) above ground or safe
surface, and push EMERGENCY STOP button
(d2) of the BSO secondary brake (Fig. 36). Try
to lower the platform to check that the BSO
secondary brake holds the load. A loop should
form as shown in Fig. 35, which means the
BSO secondary brake is supporting the load.
Raise platform until the hoist supports the load
Reset (d1) to the open position.
III During operation regularly check through the
window (d3) that the centrifugal weights are
rotating (Fig. 36).
(4) Wire rope: free of kinks, cuts, broken wires, bird-
cages, heat damage, contamination etc.
(5) Wire rope corrosion due to acid or caustics.
Replace wire rope if exposed to these contami-
nants.
(6) Wire rope lubrication: The wire rope has to be
clean and lightly lubricated.
(7) Rigging
Wire rope termination, connection to the suspen-
sion system. It must be aligned and secure.
Fig. 36
BSO Secondary Brake
Check II + III
(d1) Open
EMERGENCY
STOP (d2)
(d1) CLOSED
(d3) Window
Fig. 35
BSO Secondary Brake
Check I
Wire rope loop
(d1) Closed
(d1) OPEN
EMERGENCY
STOP (d2)
(8) Check for parts damage.
WARNING: If there is any:
STOP working, unless the damaged
part(s) is (are) replaced.
(9) Safety harness(es), lifeline(s), fall arrester(s)
and lanyard(s) must be used at all times in
accordance with the requirements of OSHA regu-
lations and state, provincial or local codes.