TIP HydroFlame Torch Скачать руководство пользователя страница 15

has become excessively contaminated and that the solution should be cleaned out and
replenished with new, clean flux.

When electrolyte in the gas generator becomes even slightly contaminated, especially
with flux solution, significant quantities of liquid and water vapor will be emitted from
the gas generator at chamber temperatures even lower than 160

o

F, and the flux chamber

will require more frequent cleaning in order to serve effectively as a contaminant trap.
Under certain conditions of electrolyte contamination, the chamber temperature can also
rise above 160

o

F, giving a doubly severe boiling condition inside the gas generator cell

and the gas generator should then have its electrolyte changed or be returned to the
factory for servicing and generator tank clean-out.

Once spitting has occurred, all gas lines and filter elements become wet and will continue
to emit liquid through the system until they run themselves dry or until they are dried out
by being removed and cleaned. Such removal and cleaning is only a temporary corrective
measure unless the cause of the vapor emission from the generator tank is also
eliminated.

Corrective measures for each of the above are described elsewhere in this manual under
appropriate headings. A thorough study of the manual should be made to gain an overall
understanding of the various causes and their respective corrective measures.

?

THE GAS LIGHT REMAINS ON, BUT THE UNIT DOES NOT

PRODUCE GAS

First, remove each cap. The gasket under the cap should be intact and seated in the top of
each cap. If the gasket is bent, disfigured or has any tears in it you must order a new
gasket from your supplier. If the gasket is in good shape, replace each cap and screw
down tightly. Try the unit again.

If the unit still does not generate any pressure at the handpiece, there may be a gas leak
somewhere in the system. Turn the unit on. Open the cap on the flux chamber. There
should be vigorous bubbling activity in the flux where the gas is being mixed. If there is
no bubbling activity, then there is a leak prior to the flux chamber. Call the factory for
assistance on checking internal components.

If there is bubbling activity in the flux, and there is still no pressure at the handpiece, then
there is probably a leak between the flux chamber and the handpiece. Recap the chamber
and hold portions of the clear hose under soapy water. Look for bubbles from the hose.
These will indicate where a leak is. Check the entire hose this way.

If, after checking all tubing and connections, the same conditions occur there may be a
problem with a diode. Contact the factory for assistance.

?

INCORRECT FLAME SIZE AND/OR COLOR

Содержание HydroFlame Torch

Страница 1: ...ng the HydroFlame Torch 8 Recommendations on using the HydroFlame Torch Maintenance 9 Guidelines for proper maintenance of the unit Changing the Electrolyte 10 Step by step instructions on changing th...

Страница 2: ...t the jewelry industry needed was a torch that could solder cleanly effectively and safely The HydroFlame Torch answers all these needs and more The HydroFlame is an oxyhydrogen generator that operate...

Страница 3: ...is bubbled through a flux solution The flux solution contains methol alcohol and boric acid As the gas passes through this solution it picks up some of the alcohol and some of the boric acid in the g...

Страница 4: ...operate the Welder 10 amps maximum We recommend that you operate the unit on a dedicated power line in order to avoid power surges or dips which can be caused by other equipment in use These fluctuati...

Страница 5: ...ut on safety glasses gloves and protective clothing 2 Move or cover up anything that may be damaged by spilled electrolyte 3 Check the drain plug in the side of the unit to make sure the plug is tight...

Страница 6: ...ur the GREEN flux solution into the FLUX CHAMBER If you use the funnel from the electrolyte make sure the funnel has been thoroughly rinsed with clean water and dried Electrolyte contaminates the flux...

Страница 7: ...ed circuit When possible avoid plugging your HydroFlame Torch into circuits that also power other machinery or equipment The power drains caused by the other equipment could cause your HydroFlame Torc...

Страница 8: ...cing away from you or any flammable surfaces Never light the torch without a needle tip in place If the torch does not light right away try decreasing or increasing the pressure by closing or opening...

Страница 9: ...oughly dry the handpiece Weekly 1 Clean tips by placing them in an ultrasonic cleaner for a few minutes For better results clean tips using a steam cleaner 2 Check the filter material in the dryer cha...

Страница 10: ...ater All replacement parts are available through the distributor from whom you purchased your HydroFlame Torch To change the electrolyte CAUTION The electrolyte is highly caustic and should always be...

Страница 11: ...plug and tighten The plug should be tightened to finger tight plus an additional 1 4 turn The drain plug O ring can be damaged easily if the plug is too tight 10 Remove the cover of the unit 11 Caref...

Страница 12: ...fluid can be drained from the open end of the hose Once the hose has been drained and is dry reconnect the tubing Open the valve on the handpiece and let the gas run for a few moments This will vent...

Страница 13: ...the unit on Open the valve on the handpiece and let the gas free flow for 15 seconds before lighting 3 The torch is shut off before the flame is extinguished at the handpiece The gas must first be shu...

Страница 14: ...e gas generating chamber 5 High resistance short circuit inside gas generating chamber 6 Operating environment too hot 7 Fan failure 8 Distilled water chamber excessively dirty and or 9 Power setting...

Страница 15: ...er appropriate headings A thorough study of the manual should be made to gain an overall understanding of the various causes and their respective corrective measures THE GAS LIGHT REMAINS ON BUT THE U...

Страница 16: ...The gas generating cell has overheated See above section 7 Electrolyte is old or its effectiveness has been reduced by many hours of use and dilution Flush the machine and replace the electrolyte The...

Страница 17: ...FORMULA K O H II HAZARDOUS INGREDIENTS CONCENTRATION INGREDIENT NAME CAS NUMBER OSHA PEL ACGIH TLV SOLID LIQUID Potassium Hydroxide 1310 58 3 2 mg cm3 2 mg cm3 85 100 12 5 15 0 Potassium Carbonate 584...

Страница 18: ...ING MEDIA All Extinguising Media SPECIAL FIREFIGHTING PROCEDURES Wear self contained breathing apparatus UNUSUAL FIRE AND EXPLOSION HAZARDS Not combustible by itself Contact with water can generate su...

Страница 19: ...regulated as a carcinogen VI FIRST AID INHALATION Remove to fresh air Call a physician If breathing is difficult give oxygen If not breathing give artificial respiration INGESTION If swallowed call a...

Страница 20: ...plosives organic peroxides aluminum DECOMPOSITION TEMPERATURE No data available DECOMPOSITION BYPRODUCTS Carbon monoxide with carbohydrates hydrogen with aluminum zinc and tin IX SPILL AND LEAK PROCED...

Страница 21: ...SS 8 U N NUMBER 1 813 PACKING GROUP II LABELS Corrosive R Q ENTRY REQUIREDYes XII ANIMAL TOXICITY DATA ORAL LD 50 365 mg jg RAT DERMAL LD 50 2 g kg RABBIT INHALATION LD 50 No data available SKIN EFFEC...

Страница 22: ...PPLICABLE FOR STATE REQUIREMENTS FOR DETAILS ON YOUR REGULATORY REQUIREMENTS YOU SHOULD CONTACT THE APPROPRIATE AGENCY IN YOUR STATE NJ4 New Jersey included in 5 predominent ingredients 1 PA3 Pennsylv...

Страница 23: ...stinal tract with the potential to cause perforation The approximate lethal dose for humans is 5 grams IX Spill and Leak Procedures Water Release This material is heavier than water It is soluble in w...

Страница 24: ...RTECS No PC1400000 PRODUCT USE Rectifying Solution II HAZARDOUS INGREDIENTS INGREDIENT NAME CAS NUMBER OSHA PEL ACGIH TLV CONCENTRATI ON Methanol 67 56 1 200 ppm 200 ppm 90 100 Boric Acid 10043 35 3...

Страница 25: ...UNUSUAL FIRE AND EXPLOSION HAZARDS Vapors may flow along surfaces to distant ignition sources and flash back Closed containers exposed to heat may explode Contact with strong oxidizers may cause fire...

Страница 26: ...espiration Prompt action is essential INGESTION If swallowed call a physician If person is conscious immediately drink large quantities of water Induce vomiting SKIN CONTACT In case of contact with sk...

Страница 27: ...protection from inhalation of dust or fumes SPILL OR LEAK RESPONSE Wear self contained breathing apparatus and full protective clothing Shut off ignition sources no flares smoking or flames in area S...

Страница 28: ...A ORAL LD 50 5628 mg k RAT INTRAPERITONEAL LD 50 9540 mg k RAT SUBCUTANEOUS LD 50 9800 mg kg MOUSE SKIN LD 50 20 g kg RABBIT XIII FEDERAL REGULATORY INFORMATION OSHA STATUS Hazardous TSCA STATUS Liste...

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