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Thiele Streamfeeder Reliant 3700, Руководство по эксплуатации продукта

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Streamfeeder Reliant 3700 

Universal Friction Feeder

v

Product Guide

Before You Begin

Who Should
Read This Manual

Welcome to Streamfeeder. This manual was included with your new
Streamfeeder Reliant 3700 Universal Friction Feeder. It provides all
the information you need to efficiently operate and maintain the
product.

This manual is primarily intended for operators who will be using the
Reliant 3700 Universal Friction Feeder in their day-to-day operations.

Please read it thoroughly before you operate the machine.

Qualified technicians should also be familiar with the information in
this manual.

This manual is divided into the following main areas:

• “

Safety

”: 

This section is at the front of this manual for good

reason. It covers all safety issues that you should be familiar with
before you go any further with adjustments, power-up, or operation.

• Section 1, “

About the Machine

”: 

 Introduces you to the feeder. It

provides a complete description of all controls, connectors, and
sensors.

• Section 2, “

Preparing for Operation

”: 

 Includes all adjustments

you should make before attempting to do a power-up and
successfully run material through the machine.

• Section 3, “

How to Operate

”:

  Walks you through the basic steps

needed to run the machine — from power-up to shutdown.

• Section 4, “

Operational Troubleshooting

”:

  Gives you the basic

diagnostic information you need to quickly and accurately solve
problems to minimize downtime.

• Section 5, “

Inspection and Care

”:

 Covers all the steps you can

take to keep your feeder running properly to minimize downtime
and increase longevity of parts.

• Section 6, “

Additional Wedges

”:  

Contains information about the

setup and use of parts which are optional on the Reliant 3700.

• Sections 7 and 8, “

Mechanical Components

” and "

Electrical

Components

":

  These sections contain extensive detailed

information for qualified technicians responsible for servicing and
maintaining the Reliant 3700.

• Section 9, “

Technical Troubleshooting

”:

 Gives you the basic

diagnostic information you need to quickly and accurately solve
problems to minimize downtime.

How This Manual
Is Organized

The information in Sections 4 and 9 is designed
to be a quick and easy method for the operator to
minimize downtime. Streamfeeder does not
recommend opening the feeder compartment, or
performing any part replacement based on the
information given in this manual. For more
detailed information, please consult with a
qualified technician.

NOTE

Содержание Streamfeeder Reliant 3700

Страница 1: ...Product Guide Reliant 3700...

Страница 2: ...d photocopied stored on a retrieval system or transmitted without the express written consent of Thiele Technologies Inc Streamfeeder Thiele Technologies Inc Streamfeeder 103 Osborne Road Minneapolis...

Страница 3: ...l Components 3 Section 2 Preparing for Operation 5 Step 1 Gate Assembly Adjustment 5 Changing from Factory Set High Tension to Low Tension 8 Step 2 Side Guides Setting 9 Step 3 Back Wedge Adjustment 1...

Страница 4: ...isual Inspection 25 Checking for Feed and Discharge Belt Wear 25 Checking for Timing and Drive Belt Wear 25 Ensuring Proper Feed and Discharge Belt Tracking 26 Ensuring Proper Timing and Drive Belt Tr...

Страница 5: ...age 46 Hold Down 48 Electrical Components 50 Base Features 1 54 Base Features 2 56 Section 8 Electrical Components 59 Electrical Wiring Diagram 59 Miss Detect Detail 60 Double Detect Option Detail 61...

Страница 6: ...3 Decreased Power Experienced After Fuse is Replaced 74 Decreased Power Experienced After Drive Board is Replaced 74 Motor Does Not Run is Noisy Makes a Growling Sound or Runs in Reverse 74 Drive Boar...

Страница 7: ...lly run material through the machine Section 3 How to Operate Walks you through the basic steps needed to run the machine from power up to shutdown Section 4 Operational Troubleshooting Gives you the...

Страница 8: ...nt area that can result in equipment damage if proper precautions are not taken ELECTRICAL DANGER signifies an operator action or specific equipment area that can result in personal injury or death fr...

Страница 9: ...g the feeder always make sure the discharge safety shield is in the closed position covering the discharge belts and rollers Failure to do so may expose your hands or fingers to moving parts which can...

Страница 10: ...as removed Failure to follow this caution can result in damaged electrical parts When performing routine cleaning of parts only use those methods and cleaning solvents isopropyl alcohol which are spe...

Страница 11: ...hese design considerations are not necessarily immune to electrical noise and therefore operational problems can occur If you suspect any such electrical noise problems please report it to a qualified...

Страница 12: ...Size 3 75 in W x 3 75 in L 95 3 cm x 95 3 mm Optional 2 in W x 2 5 in L 50 8 cm x 63 5 mm Min Max Product Thickness 003 in to 1 in 076 mm to 25 4 mm Speed 5700 in min 144 780 mm min Batch Size 1 to 9...

Страница 13: ...switches and controls This will help to prepare you for installation and operation Descriptions are found in Table 1 2 AC Power Cord Figure 1 1 Main Assemblies of the Reliant 3700 Universal Friction...

Страница 14: ...extension allows you to adjust for distance and perpendicular angle to material Feed belts and discharge belts Feed belts Provides the friction and motion necessary to pull individual material from t...

Страница 15: ...Guide Figure 1 2 Control Panel Components Control Panel Components AC Power Cordset Connector Power On Off Fuse Holder Batch Count Thumbwheels Optional Cycle Button Variable Speed Control Feed Flight...

Страница 16: ...opper runs out of material or 3 flashing during miss condition Built in indicator illuminates 1 steady during a time out condition 2 flashing during an open discharge safety shield Variable speed cont...

Страница 17: ...acteristics of the material you are using you may have to change the gate assembly from the factory set high spring tension to a low spring tension See Changing from Factory Set High Tension to Low Te...

Страница 18: ...learance Figure 2 3 5 Remove the top piece and turn the adjustment knob counterclockwise 1 4 turn to lower the gate assembly This should set the gap for the optimum 1 5 thickness of material 6 Repeat...

Страница 19: ...ts To adjust the gate for effective material skew control follow these steps 1 Repeat drag test 2 Test the piece for uneven side to side drag Grasp with two hands and slide it front to back under the...

Страница 20: ...from gate bracket assembly To do so pull cylinder down with one hand lift up on knob with other and tip at slight angle to remove 2 Remove the adjustment knob by turning counterclockwise Figure 2 5A T...

Страница 21: ...hout causing binding curling of edges or resistance to movement Procedure One Knob Side Guides standard To adjust each side guide for proper equidistant horizontal spacing using the single knob adjust...

Страница 22: ...o offset first and move into position 3 Place a small stack of material in the hopper with edge of paper against offset guide 4 Move the second side guide so that it is located at the recommended dist...

Страница 23: ...ur particular material Moving the individual rollers optional Articulating Roller Wedge to the outside of the back wedge shaft Figure 2 8A will create a bow in the center The bow will stiffen the mate...

Страница 24: ...any pinch or stress points Procedure To adjust the back wedge for initial positioning follow these steps 1 Grasp a handful of material approximately 2 to 2 5 in 5 to 6 cm thick and preshingle the edge...

Страница 25: ...mm lift STEP 3 Back Wedge Adjustment continued Figure 2 13 Adjusting Back Wedge for Parallel Figure 2 11 Adjusting Back Wedge Figure 2 12 Fine Tune Adjusting Wedge 5 Make sure the edge of the back we...

Страница 26: ...en the two T nuts on either side of the shaft Figure 2 14A 2 Lift up on the top roller hold down assembly and insert one piece of material to be fed under the rollers Figure 2 14B Then allow the assem...

Страница 27: ...e Flight Detect photo sensor is mounted on the line to detect a target for example a conveyor lug so as to eject a product The Sheet Detect photo sensor is mounted on the flexible arrm extension assem...

Страница 28: ...en only the green LED is On you will know when the photo sensor is positioned properly The amber LED is On when product is staged 3 When making the adjustment be aware of any background objects beyond...

Страница 29: ...verlap of both the first sheet and the second sheet 125 in or 3 mm at the gate assembly area The overlap occurs as the bottom sheet is exiting and the next sheet is entering 3 If feeding doubles move...

Страница 30: ...18 Streamfeeder Reliant 3700 Universal Friction Feeder Product Guide Notes...

Страница 31: ...ms to the curvature of the gate assembly Push in gently to make sure lead edges touch the gate bracket assembly and front edges of the hopper guides Figure 3 1 2 At the back wedge notice how it helps...

Страница 32: ...r as straight as possible Before adding to hopper jog each hand full of material on a flat surface to make sure lead edges are as even as possible As you add each handful gently push in each stack so...

Страница 33: ...erly set gap will allow the leading edge of sheet to enter at about the center line of the cylinder as the previous or bottom sheet is exiting the gate assembly area TIP STEP 4 Setting Adjusting Speed...

Страница 34: ...refer back to Section 2 Preparing for Operation for proper adjustment procedures 4 Close the discharge safety shield and reset the feeder by pressing the reset fault indicator button labeled Reset Sho...

Страница 35: ...adjustment in Section 2 Preparing for Operation 5 Review gate assembly adjustment in Section 2 Preparing for Operation 6 Remove material from stack Test again 1 On Off switch in Off or O position 2 P...

Страница 36: ...paring for Operation 2 Adjust gripper jaw as required per insert owner s manual 1 Review photo sensor adjustment in Section 2 Preparing for Operation 2 Adjust gripper jaw as required per inserter owne...

Страница 37: ...o Figure 5 1 check for visual signs of Walking Replace as required Cracking Replace as required Thinning Replace as required Figure 5 2 Inspecting Timing Belt and Drive Belt Figure 5 1 Inspecting Feed...

Страница 38: ...Figure 5 3 check for visual signs of Stretching Improper roller adjustment Ensuring Proper Timing and Drive Belt Tracking Referring to Figure 5 4 check for visual signs of Misaligned timing pulleys F...

Страница 39: ...s of wear Advancing O ring or standard O ring Flat areas along the O rings Figures 5 5 and 5 6 respectively Bar Gate Angled wedge begins to flatten excessively Figure 5 7 See Preventive Care to follow...

Страница 40: ...move power cord from outlet 2 Open discharge safety shield to access gate 3 Remove gate assembly from gate plate 4 Insert a screwdriver in slot on top of gate assembly and rotate screwdriver clockwise...

Страница 41: ...the belt for several revolutions to ensure the belt is dried Repeat for each belt 7 Reinstall gate assembly close discharge safety shield and restore power To clean discharge belts Figure 5 12 1 Turn...

Страница 42: ...fety shield to access gate 3 Remove gate assembly from gate bracket assembly 4 Apply a small amount of isopropyl alcohol to a soft cloth 5 Wipe across O rings Figures 5 13 or 5 14 or angled wedge if a...

Страница 43: ...oss the face of the photo sensor lens Figure 5 16 4 Recheck the adjustments to make sure it is still in alignment to the target for a review refer back to Section 2 Preparing for Operation 5 Close dis...

Страница 44: ...32 Streamfeeder Reliant 3700 Universal Friction Feeder Product Guide Notes...

Страница 45: ...profile Separate triangle and low profile Separate articulating roller and low profile Load Compensating When to use Effective for moderately thick material Due to characteristics of material no mid...

Страница 46: ...it may be beneficial to separate 4 to 5 sheets of material at the bottom to provide some air space Figure 6 2 Articulating Roller Wedge Setup Extended Narrow Side When to use Effective for moving in...

Страница 47: ...om of the stack off the table top to eliminate friction and create body Make sure edges of material do not touch or overhang tips of triangle wedges as this creates pressure points Figure 6 5 Side Top...

Страница 48: ...eshingle the bottom of the stack against the curvature of gate assembly Make sure edges of material do not extend back more than mid point of rollers Figure 6 6 Set the low profile wedge so that rolle...

Страница 49: ...Streamfeeder Reliant 3700 Universal Friction Feeders 37 Product Guide 7 Mechanical Components...

Страница 50: ...dge Guide Shaft 44633018 1 2 1 SHCS 10 32 X 5 8 LG 00002320 1 3 1 Knob 3 Lobe 10 32 X 5 8 44633033 1 4 1 Wedge Block 44633014 1 5 1 T Nut Round 44633016 1 6 12 Shaft Belt Tension 33500020 1 7 24 Beari...

Страница 51: ...Streamfeeder Reliant 3700 Universal Friction Feeders 39 Product Guide...

Страница 52: ...at Head 10 32 X 1 2 LG 00002330 2 5 2 Spacer 25 X 375 Tapped 10 32 44633027 2 6 2 Screw Socket Set 1 4 20 X 1 4 LG 00002205 2 7 1 Block Mounting 44633026 2 8 1 Shaft Pivot Block 44633028 2 9 2 Adjustm...

Страница 53: ...Streamfeeder Reliant 3700 Universal Friction Feeders 41 Product Guide...

Страница 54: ...rew Socket Set 1 4 20 X 1 4 LG 00002205 3 5 1 Guide Stationary Block Side 44646002 3 6 4 Rack 44646010 3 7 2 Spacer Lower 44646015 3 8 1 Block Adjustment Reference 44646004 4 BHCS 10 32 X 3 8 LG 00002...

Страница 55: ...Streamfeeder Reliant 3700 Universal Friction Feeders 43 Product Guide...

Страница 56: ...Cam 44657003 4 8 1 Belt Indexer Shaft 44657008 2 O Ring Take Up Roller 44657002 1 Belt Indexer Center Hub 44657009 2 Clip E 1 2 Waldes 00001155 2 Screw Socket Set 8 32 X 5 16 Cup Point 00002211 4 9 2...

Страница 57: ...ASSEMBLY 67511028 continued DIAGRAM PART NUMBER QTY DESCRIPTION NUMBER 4 18 1 Cylinder Gate Spring Tension 23500019 4 19 1 Adjustment Knob Assembly for Gate 23511037 4 20 2 BHCS 8 32 X 1 2 LG 0000230...

Страница 58: ...crew Socket Set 10 32 X 1 8 LG 00003352 1 Key Woodruff 1 8 X 3 8 00003351 5 3 1 Shaft Drive 44630019 1 Pulley 20T 1 2 Bore w Flange Driven 23500097 1 Pulley 24T 1 2 Bore Flangeless 43560098 2 Clip E 1...

Страница 59: ...11162 continued DIAGRAM PART NUMBER QTY DESCRIPTION NUMBER 5 6 3 Discharge Belt Clear 1W 44675015 5 7 1 Belt Drive Timing 78XL037 23560078 5 8 1 Holder Carriage Right Side 44485005 5 9 7 Belt Feed Tan...

Страница 60: ...es 00001150 6 2 1 Shaft Hold Down 44675026 6 3 2 Cap Protective 44675025 6 4 2 SHCS 10 32 X 5 8 LG 00002320 2 Spacer 25 X 375 Tapped 10 32 44633027 2 Knob Wing 10 32 23500076 6 5 1 Screw Socket Set 10...

Страница 61: ...Streamfeeder Reliant 3700 Universal Friction Feeders 49 Product Guide...

Страница 62: ...4649033 7 5 1 Bracket Power Supply Mounting 44649036 7 6 1 Motor Drive Stepper Assy 53511390 7 7 1 Motor Mount 44630011 7 8 1 Pulley 18T 1 2 Bore W Flange Hub 44350053 2 Screw Socket Set 10 32 X 1 8 L...

Страница 63: ...6 Cable Tie Wrap 435SO263 NS 2 Terminal Female 44649046 NS 34 Sheathing O HP Black 44649085 NS 1 Cable Ribbon 2 Inch 50 Pin 44675036 NS 4 Terminal Disconnect Female 22 18 ga 53500045 NS 4 Joint Wire C...

Страница 64: ...IPTION NUMBER NS 1 Harness Sheet Sensor 64911002 NS 1 Harness DC Power Supply 64911003 NS 1 Harness Drive Control 64911007 NS 3 Holder Adhesive Wire 23500079 NS 3 Cable Tie Wrap 435SO263 NS 1 Power Co...

Страница 65: ...Streamfeeder Reliant 3700 Universal Friction Feeders 53 Product Guide...

Страница 66: ...8 6 1 Sensor ST Sheet Assembly 64911011 8 7 1 Switch Safety Interlock Assembly 64911009 8 8 2 Shaft Top Cover Hinge Mount 44640011 8 9 2 Hinge Top Cover Mount 44640012 8 10 1 Side Guide Right 2624 446...

Страница 67: ...Streamfeeder Reliant 3700 Universal Friction Feeders 55 Product Guide...

Страница 68: ...MD 5 X 20mm 53500006 9 2 1 Harness Fault Reset Switch Assembly 67511034 9 3 1 Graphic Standard Lower 44699017 9 4 1 Harness Flight Trigger 64911005 9 5 1 Cover Plate 44699016 9 6 1 Miss Detect Assembl...

Страница 69: ...Streamfeeder Reliant 3700 Universal Friction Feeders 57 Product Guide...

Страница 70: ...nt 3700 Universal Friction Feeders Product Guide Transformer Stepper Motor Drive Board Kick Current Adjust Reliant 3700 Electrical Wiring 1 3 2 11 12 13 10 High Voltage AC In 13 11 12 5 9 8 6 7 3 4 1...

Страница 71: ...treamfeeder Reliant 3700 Universal Friction Feeders 59 Product Guide 8 Electrical Components Expansion Board Controlled Document No 44 699 100 Reliant 3700 Series Electrical Wiring Diagram CPU Board A...

Страница 72: ...60 Streamfeeder Reliant 3700 Universal Friction Feeders Product Guide Reliant 3700 Miss Detect Detail Expansion Board Jumper JP3 must be removed Reliant 3700 Miss Detect Detail Notes IMPORTANT...

Страница 73: ...Streamfeeder Reliant 3700 Universal Friction Feeders 61 Product Guide Reliant 3700 Double Detect Detail option Expansion Board Reliant 3700 Double Detect Option Detail PD T1 Notes...

Страница 74: ...62 Streamfeeder Reliant 3700 Universal Friction Feeders Product Guide CPU Board Reliant Series Emergency Stop Option Reliant Series Emergency Stop Detail option...

Страница 75: ...o transformer C White Brown To transformer D Blue To power supply White Black To transformer AC Input Module Connections PE Green Yellow To grounding stud PE 115 Volt Configuration 230 Volt Configurat...

Страница 76: ...64 Streamfeeder Reliant 3700 Universal Friction Feeders Product Guide SW1 SW2 SW3 SW4 R R Reliant Series DC Stepping Motor...

Страница 77: ...otor Phase 4 NOTES Drive is rated at 10 amps DC current max Motor Kick Current Adjustment set at 85 90 Jumper Settings Function Negative Going Clocks Positive Going Clocks Terminal 5 CCW Terminal 5 Di...

Страница 78: ...66 Streamfeeder Reliant 3700 Universal Friction Feeders Product Guide Reliant Series CPU Board...

Страница 79: ...end any pins on the IC 3 When inserting the EPROM a Verify the orientation as shown in figure 8 1 The notch should be on the side closest to the 50 pin ribbon cable connection b Make sure all the pins...

Страница 80: ...ed conditions will stop the feeder flash the amber light and energize the audible buzzer until the reset button is pressed When set to Alarm Only miss feed conditions will illuminate the amber light a...

Страница 81: ...a Reliant Series Universal Friction Feeder refer to Figure 8 4 below and follow these simple steps 1 Place two pieces of product between the double detect sensors and under the hold down assembly 2 P...

Страница 82: ...70 Streamfeeder Reliant 3700 Universal Friction Feeders Product Guide Notes...

Страница 83: ...tch controls or One Shot controls Machines supplied with batch controls will feed multiple pieces each time it is triggered Machines supplied with One Shot controls will feed only one piece of materia...

Страница 84: ...Beep Steady On This routine indicates the feeder has timed out A time out occurs when the sheet sensor does not sense the leading edge of a piece of fed material within about 2 seconds between sheets...

Страница 85: ...rward position Make sure it has not allowed the fuse to slide back toward the outside of the feeder and away from where contact with the metal pressure points inside the module body is made c Use an o...

Страница 86: ...e train comes FROM the CPU board connector J8 pins 1 signal and 3 ground and goes TO the stepper motor drive board at pins 6 signal input and 7 ground Test points are pins 6 and 7 on the 13 terminal c...

Страница 87: ...r wire coupler from the drive board 2 Test motor phase pins a Set the multimeter to Diode Test b Place the RED meter lead on one of the leads between the large black sense resistors located at the cen...

Страница 88: ...s are located on the CPU board The heartbeat LED is the green LED The green LED should blink at regular intervals under normal operation when the feeder is powered on Make sure the front safety shield...

Страница 89: ...tton after trying each of the following steps 4 Verify that the discharge safety shield is closed completely 5 Is E Stop option installed a Yes Go to step 6 b No Go to step 7 6 Verify E Stop switch is...

Страница 90: ...step 6 b No Go to step 7 6 Cover the sensor so that the yellow sensing LED is illuminated and press the reset switch Did the feeder reset a Yes The feeder times out as it should Go through feeder setu...

Страница 91: ...ing a piece of wire carefully short pin 2 to pin 5 of connector J4 on the Expansion Board Shorting these two pins together should cause the feeder to run Does the feeder cycle when the pins are shorte...

Страница 92: ...e called the phase wires Motors are inductors Inductors are tough to troubleshoot unless there is a catastrophic failure associated with the windings inside the inductor An ohmmeter may be used to tes...

Страница 93: ......

Страница 94: ...2007 Thiele Technologies Inc Streamfeeder Printed in the USA...

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