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Owner's Manual for Thern 5PA5 and 5PA10 Ensign Series Portable Davit Cranes

page 13

A115771-0617

Table 2 – Inspection Checklist

 damages 

problems

general

 

  finish weathered, flaking, otherwise damaged 

  equipment not properly lubricated

 

  parts cracked, bent, rusted, worn, otherwise damaged 

  unusual noises, other signs of malfunction

foundation

 

  loose, unstable, otherwise damaged 

  not level - boom swerves

fasteners

 

  stripped threads, bent, worn, otherwise damaged 

  loose, not tightened to the proper torque

boom assembly

 

  holes worn, distorted, or otherwise damaged 

  does not rotate freely

winch assembly

 

  gears, bearings, and other parts worn, otherwise damaged 

  winch jerks or hesitates under load

 

   brake corroded, cracked, worn, otherwise damaged 

   brake does not operate properly

sheaves

 

  holes worn, distorted, or otherwise damaged 

  does not rotate freely

wire rope

 

  bent, crushed, otherwise damaged 

  wire rope loosely or unevenly wound

 

  broken wires, see Figure 9

 

 

 

replace if more than 6 wires in one lay, 

 

number per strand =

 

 

 

or 3 wires in one strand in one lay, are broken 

 

number per lay =

 

  diameter reduced, see Figure 11

 

 

 

replace if diameter is excessively worn 

 

diameter =

end connections

 

  corroded, rusted, worn, otherwise damaged 

  not securely attached

load hook

 

  twisted, bent, worn, otherwise damaged, see Figure 10 

  hook latch fails to close when released

 

 

 

replace if twist is 10 degrees or more 

 

twist =

 

 

 

replace if throat width is 15% larger than nominal 

 

throat width =

 

 

 

replace if thickness is 10% less than nominal 

 

thickness =

labels and plates

 

  dirty, illegible, otherwise damaged 

  loosely attached or missing

comments:

authorized signature: 

 date 

checked boxes indicate damage or problem in need of repair

Содержание 5PA10

Страница 1: ...ts are available from Thern Inc 5712 Industrial Park Road Winona MN 55987 507 454 2996 www thern com Owner s Manual For 5PA5 and 5PA10 Ensign Series Portable Davit Cranes IMPORTANT Please record produ...

Страница 2: ...THIS PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages or allow limitations on how long an imp...

Страница 3: ...e of the equipment Do not use more than one crane to move a load that exceeds the load rating of a single crane A shift in load weight could overload the equipment Do not use damaged or malfunctioning...

Страница 4: ...d mounting bolt reaction See Table 1 a FOR STANDARD PRODUCTS referred to in this manual use 5PA5 1 2 in coarse thread fasteners Grade 5 or better Recommended torque without lubrication is 75 ft lb 5PA...

Страница 5: ...NSTALL THE MAST in the base Move the mast side to side to make sure the bottom of the mast properly seats on the pin in the bottom of the base The crane will not be stable unless properly seated See F...

Страница 6: ...n place with the boom brace assembly as shown in Figure 5 Make sure the tip of the boom brace adjustment screw is correctly positioned with the mast boom brace plate a in some situations it may be des...

Страница 7: ...etermining duty rating a Environment harsh environments include hot cold dirty wet corrosive or explosive surroundings Protect the equipment from harsh environments when possible b maintenance poor ma...

Страница 8: ...Know your load and make sure you do not exceed the load rating of the crane or any other equipment in the system 2 2 4 Position the boom so the load hook is centered over the load Avoid side pulls wh...

Страница 9: ...tions in the Winch Owner s Manual 2 4 3 Observe the wire rope as it winds onto the drum If it becomes loose uneven or overlapped stop the operation and rewind the wire rope before continuing Continued...

Страница 10: ...ated at the bottom of the base before installation and at least every 3 months Use a grease brush to apply a film of NLGI 2 grease to the pin Not required with 5PA5 model 3 2 3 Lubricate the mast bear...

Страница 11: ...EMOVE THE WIRE ROPE a REMOVE ROPE KEEPER PINS located at each sheave near the ends of the boom b UNWIND THE ROPE from the winch drum and release the anchor c REPLACE THE ROPE KEEPER PINS 3 3 5 REMOVE...

Страница 12: ...itation or strain On hand operated models make sure the winch handle rotates freely in both directions On power operated models make sure the winch responds to the control device It must rotate as sho...

Страница 13: ...does not operate properly sheaves holes worn distorted or otherwise damaged does not rotate freely wire rope bent crushed otherwise damaged wire rope loosely or unevenly wound broken wires see Figure...

Страница 14: ...igure 9 Make sure the load hook or other device is securely attached to the wire rope and the wire rope where it is attached is not frayed corroded broken or otherwise damaged Measure the throat openi...

Страница 15: ...diameter correct incorrect Figure 11 Rope Diameter The wire rope assembly must be replaced if the diameter mea sures less than the minimum diameter at any point wire rope minimum size diameter 3 16 in...

Страница 16: ...or failure of the crane 3 5 2 Replace damaged or poorly operating parts with Thern repair parts 3 5 3 Refinish areas where the paint is worn or flaking A good finish helps to protect against corrosio...

Страница 17: ...s for Frequent Inspection before installing it for operation See Section 3 4 3 Instructions for Frequent Inspection 4 2 Storing the Crane 4 2 1 Partially Disassemble the crane and store all parts in a...

Страница 18: ...O A6889 2 22 LABEL WARNING B5790 1 23 LABEL WARNING BEFORE LOADING B5791 2 24 LABEL LOAD RATING 5PA5 B5792 1 25 LABEL MODEL ENSIGN B6111 2 5PA5 5PA5G 5PA5X 5PA5S 5PA5S316 Fusibond Galvanized Epoxy Sta...

Страница 19: ...11 PIN HEADLESS 750 X 4 688 EFF LENGTH S 1 A12172 12 PIN HEADLESS 750 X 2 625 EFF LENGTH S 1 A12173 13 PIN HEADLESS 750 X 4 188 EFF LENGTH S 2 A12174 14 PIN HEADLESS 750 X 5 250 EFF LENGTH S 1 A12175...

Страница 20: ...5 RETAINER PUSH 1 When ordering parts be sure to specify whether the finish is red galvanized epoxy or stainless Wall Base 5BW5 Series item part no description 1 SEE TABLE WELDMENT BASE 5BW5 2 5BC5 BA...

Страница 21: ...8 LABEL THERN 4 A14615 RETAINER PUSH 5 A13820 CAPSCR SOKLHD 312 18NC X 500 ZNPL 6 A4379 NUT HEX JAM NYLK 312 18NC SST 18 8 1 When ordering parts be sure to specify whether the finish is red galvanized...

Страница 22: ...0 5 1 5 3 16 5 20 6 0 x x x 8 2 4 13 3 9 3 16 5 28 8 5 x x x 16 4 8 21 6 4 3 16 5 36 10 9 x x x 25 7 6 30 9 1 3 16 5 45 13 7 x x x 40 12 1 45 13 7 3 16 5 60 18 2 x x 55 16 7 60 18 2 3 16 5 75 22 8 x x...

Страница 23: ...A 4 650 294 48 1219 112 2844 B 1 1200 544 22 558 97 2463 B 2 1000 453 26 660 103 2616 B 3 800 326 32 812 110 2794 B 4 650 294 39 990 120 3048 1 Lift below floor level varies depending on boom position...

Страница 24: ...5712 Industrial Park Road Winona MN 55987 PH 507 454 2996 FAX 507 454 5282 EMAIL info thern com www thern com Thern Europe Bedrijvenpark Twente 454e 7602 KM Almelo Netherlands PH 31 546 898 380 EMAIL...

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