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Manual 0-4687

1-1

GENERAL INFORMATION

SECTION 1:

GENERAL INFORMATION

1.01 Notes, Cautions and Warnings

Throughout this manual, notes, cautions, and warnings
are used to highlight important information.  These high-
lights are categorized as follows:

NOTE

An operation, procedure, or background informa-
tion which requires additional emphasis or is help-
ful in efficient operation of the system.

CAUTION

A procedure which, if not properly followed, may
cause damage to the equipment.

WARNING

A procedure which, if not properly followed, may
cause injury to the operator or others in the oper-
ating area.

1.02 Important Safety Precautions

WARNINGS

OPERATION AND MAINTENANCE OF
PLASMA ARC EQUIPMENT CAN BE DAN-
GEROUS AND HAZARDOUS TO YOUR
HEALTH.

Plasma arc cutting produces intense electric and
magnetic emissions that may interfere with the
proper function of cardiac pacemakers, hearing aids,
or other electronic health equipment.  Persons who
work near plasma arc cutting applications should
consult their medical health professional and the
manufacturer of the health equipment to determine
whether a hazard exists.

To prevent possible injury, read, understand and
follow all warnings, safety precautions and instruc-
tions before using the equipment.  Call 1-603-298-
5711 or your local distributor if you have any ques-
tions.

GASES AND FUMES

Gases and fumes produced during the plasma cutting
process can be dangerous and hazardous to your health.

• Keep all fumes and gases from the breathing area.

Keep your head out of the welding fume plume.

• Use an air-supplied respirator if ventilation is not

adequate to remove all fumes and gases.

• The kinds of fumes and gases from the plasma arc

depend on the kind of metal being used, coatings
on the metal, and the different processes.  You must
be very careful when cutting or welding any met-
als which may contain one or more of the follow-
ing:

Antimony

Chromium

Mercury

Arsenic

Cobalt

Nickel

Barium

Copper

Selenium

Beryllium

Lead

Silver

Cadmium

Manganese

Vanadium

• Always read the Material Safety Data Sheets

(MSDS) that should be supplied with the material
you are using.  These MSDSs will give you the in-
formation regarding the kind and amount of fumes
and gases that may be dangerous to your health.

• For information on how to test for fumes and gases

in your workplace, refer to item 1 in Subsection 1.03,
Publications in this manual.

• Use special equipment, such as water or down draft

cutting tables, to capture fumes and gases.

• Do not use the plasma torch in an area where com-

bustible or explosive gases or materials are located.

• Phosgene, a toxic gas, is generated from the vapors

of chlorinated solvents and cleansers.  Remove all
sources of these vapors.

• This product, when used for welding or cutting, pro-

duces fumes or gases which contain chemicals
known to the State of California to cause birth de-
fects and, in some cases, cancer.  (California Health
& Safety Code Sec. 25249.5 et seq.)

ELECTRIC SHOCK

Electric Shock can injure or kill.  The plasma arc process
uses and produces high voltage electrical energy.  This
electric energy can cause severe or fatal shock to the op-
erator or others in the workplace.

• Never touch any parts that are electrically “live” or

“hot.”

Содержание CUTSKILL C-20C

Страница 1: ...PLASMA CUTSKILL Operation Manual PLASMA CUTTING SYSTEM C 20C Rev AA 01 Issue Date March 26 2007 Manual 0 4687 Operating Features...

Страница 2: ......

Страница 3: ...005 2006 2007 by Thermal Dynamics Corporation All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume...

Страница 4: ......

Страница 5: ...2 03 Features 2 1 2 04 Torch Specifications 2 2 2 05 System Contents 2 2 2 06 Transporting Methods 2 2 3 0 Installation 3 1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Torch 3 1...

Страница 6: ......

Страница 7: ...head out of the welding fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of m...

Страница 8: ...this manual PLASMA ARC RAYS Plasma Arc Rays can injure your eyes and burn your skin The plasma arc process produces very bright ultra violet and infra red light These arc rays will damage your eyes a...

Страница 9: ...re Protection Association Batterymarch Park Quincy MA 02269 11 CGA Pamphlet P 1 SAFE HANDLING OF COM PRESSED GASES IN CYLINDERS obtainable from the Compressed Gas Association 1235 Jefferson Davis High...

Страница 10: ...electrodes shield cups o rings starter cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly operated or misused based...

Страница 11: ...v NOTE Refer to Local and National Codes or local au thority having jurisdiction for proper wiring re quirements Under certain cutting conditions using 115V input power nuisance tripping of 20 Amp Inp...

Страница 12: ...Direct Contact Hazard For operation with exposed tip the recommended standoff height is 1 8 3 8 3 9 mm Plasma Power Supply Used With 20C PCH 42 Torch Ratings 2 05 System Contents Description ITEMS Q t...

Страница 13: ...ion cords used must conform to local electrical code and the recommended circuit protection and wir ing requirements as specified in Section 2 0 3 03 Torch Make sure that the torch cable and torch swi...

Страница 14: ...Installation 3 2 Manual 0 4687 This Page Left Blank...

Страница 15: ...ure to op erate the power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when the Torch Switch Latch Button has been pressed for continuous cutt...

Страница 16: ...rk piece or cutting table Work Cable And Clamp Art A 04389 D Torch Operation Wear gloves and protective goggles Do not place bare hand on work piece 1 For drag cutting keep the torch in contact with t...

Страница 17: ...ighest setting and torch held at the indicated standoff height Inches per minute Milimeters per minute Inches per minute Milimeters per minute C 20C Drag Only 10GA 0 135 3mm 42 7 1067 34 1 853 C 20C D...

Страница 18: ...Operation 4 4 Manual 0 4687 This Page Left Blank...

Страница 19: ...Power Switch Off and then On again 3 Switch may be faulty a Return to an authorized service center for re pair B Primary power switch is on but the cooling fan does not work 1 No power incorrect powe...

Страница 20: ...ble Work Cable And Clamp Art A 04389 3 Current sensor or PWM PCB faulty a Return to an authorized service center for re pair F Air flows continuously and torch switch latch button doesn t work properl...

Страница 21: ...ch On Compressor Starts and Air Flows at Torch Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or Unplugged Green Power Indicator Off a...

Страница 22: ...and air Lay unit on its side Remove two screws and access plate Pilot Power Supply Adapter Connections Negative Plasma Lead Art A 04695 DETAIL To Power Supply Adapter Pilot Negative Plasma Lead Black...

Страница 23: ...iode Fan Compressor Input Selector Compressor Pressure Sensor Main Power Temp Error Air Error Hold Air Check Hold Panel Board Control Board Torch Filter IGBT IGBT Main Transformer Air Plazma 20C H V B...

Страница 24: ...APPENDIX A 4 Manual 0 4687 This Page Left Blank...

Страница 25: ...trict Shanghai PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Eh...

Страница 26: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...

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