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Manual 0-4687

5-1

 SERVICE

SECTION 5:

SERVICE

5.01 Basic Troubleshooting  Guide

WARNING

There are extremely dangerous voltage and power
levels present inside this unit.  Do not attempt to
diagnose or repair unless you have had training in
power electronics measurement and troubleshoot-
ing techniques.

A. Basic Troubleshooting,  Overview

This guide covers basic troubleshooting.  It is helpful for
solving many of the common problems that can arise with
this system.  If major complex subassemblies are faulty,
the unit must be returned to an authorized service center
for repair.

Follow all instructions as listed and complete each sec-
tion in the order presented.

B. Common Symptoms

A. Primary power switch is ON, but power indicator

doesn’t light.

1. Improper electrical connection.

a. Check the input cable line & connection.

b. Check that the input power :is turned on.

c. Check the input power fuse.

2. System was overloaded.

a. Turn Primary Power Switch Off and then On

again.

3. Switch may be faulty.

a. Return to an authorized service center for re-

pair.

B. Primary power switch is on, but the cooling fan

does not work.

1. No power / incorrect power to fan or failed fan.

a. Return to an authorized service center for re-

pair.

C. No air flow at torch when air check switch is turned on.

1. Internal connection is disconnected or loose.

a. Check all air line connections and fittings.

2. Internal air supply / compressor not working.

a. Return to an authorized service center for re-

pair.

3. Control PCB faulty.

a. Return to an authorized service center for re-

pair.

D. Torch will not pilot when torch switch is activated.

1. Gas pressure too high or too low.

a. There is no adjustment. Return to authorized

service center for repair.

2. Torch tip, start cartridge, or electrode missing.

a. Turn off power supply.  Remove shield cup.  In-

stall missing parts.

3. Worn or faulty torch parts

a. Inspect torch consumable parts.  Replace if neces-

sary.

E. Cut performance is diminished.

1. Worn torch parts.

a. Check current setting.  Check the Electrode and Tip

for excess wear.

Worn Electrode

New Electrode

Art # A-03026

Good Tip

Worn Tip

A-00323

Содержание CUTSKILL C-20C

Страница 1: ...PLASMA CUTSKILL Operation Manual PLASMA CUTTING SYSTEM C 20C Rev AA 01 Issue Date March 26 2007 Manual 0 4687 Operating Features...

Страница 2: ......

Страница 3: ...005 2006 2007 by Thermal Dynamics Corporation All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume...

Страница 4: ......

Страница 5: ...2 03 Features 2 1 2 04 Torch Specifications 2 2 2 05 System Contents 2 2 2 06 Transporting Methods 2 2 3 0 Installation 3 1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Torch 3 1...

Страница 6: ......

Страница 7: ...head out of the welding fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of m...

Страница 8: ...this manual PLASMA ARC RAYS Plasma Arc Rays can injure your eyes and burn your skin The plasma arc process produces very bright ultra violet and infra red light These arc rays will damage your eyes a...

Страница 9: ...re Protection Association Batterymarch Park Quincy MA 02269 11 CGA Pamphlet P 1 SAFE HANDLING OF COM PRESSED GASES IN CYLINDERS obtainable from the Compressed Gas Association 1235 Jefferson Davis High...

Страница 10: ...electrodes shield cups o rings starter cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly operated or misused based...

Страница 11: ...v NOTE Refer to Local and National Codes or local au thority having jurisdiction for proper wiring re quirements Under certain cutting conditions using 115V input power nuisance tripping of 20 Amp Inp...

Страница 12: ...Direct Contact Hazard For operation with exposed tip the recommended standoff height is 1 8 3 8 3 9 mm Plasma Power Supply Used With 20C PCH 42 Torch Ratings 2 05 System Contents Description ITEMS Q t...

Страница 13: ...ion cords used must conform to local electrical code and the recommended circuit protection and wir ing requirements as specified in Section 2 0 3 03 Torch Make sure that the torch cable and torch swi...

Страница 14: ...Installation 3 2 Manual 0 4687 This Page Left Blank...

Страница 15: ...ure to op erate the power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when the Torch Switch Latch Button has been pressed for continuous cutt...

Страница 16: ...rk piece or cutting table Work Cable And Clamp Art A 04389 D Torch Operation Wear gloves and protective goggles Do not place bare hand on work piece 1 For drag cutting keep the torch in contact with t...

Страница 17: ...ighest setting and torch held at the indicated standoff height Inches per minute Milimeters per minute Inches per minute Milimeters per minute C 20C Drag Only 10GA 0 135 3mm 42 7 1067 34 1 853 C 20C D...

Страница 18: ...Operation 4 4 Manual 0 4687 This Page Left Blank...

Страница 19: ...Power Switch Off and then On again 3 Switch may be faulty a Return to an authorized service center for re pair B Primary power switch is on but the cooling fan does not work 1 No power incorrect powe...

Страница 20: ...ble Work Cable And Clamp Art A 04389 3 Current sensor or PWM PCB faulty a Return to an authorized service center for re pair F Air flows continuously and torch switch latch button doesn t work properl...

Страница 21: ...ch On Compressor Starts and Air Flows at Torch Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or Unplugged Green Power Indicator Off a...

Страница 22: ...and air Lay unit on its side Remove two screws and access plate Pilot Power Supply Adapter Connections Negative Plasma Lead Art A 04695 DETAIL To Power Supply Adapter Pilot Negative Plasma Lead Black...

Страница 23: ...iode Fan Compressor Input Selector Compressor Pressure Sensor Main Power Temp Error Air Error Hold Air Check Hold Panel Board Control Board Torch Filter IGBT IGBT Main Transformer Air Plazma 20C H V B...

Страница 24: ...APPENDIX A 4 Manual 0 4687 This Page Left Blank...

Страница 25: ...trict Shanghai PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Eh...

Страница 26: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...

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