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Manual 0-4751

1-5

GENERAL INFORMATION

1.05 Statement of Warranty

LIMITED WARRANTY:  

Subject to the terms and conditions established below, Thermadyne

® 

 Corporation warrants to the original retail purchaser that

new Thermadyne CutSkill Series plasma cutting systems sold after the effective date of this warranty are free of defects in material and workmanship.
Should any failure to conform to this warranty appear within the applicable period stated below, Thermadyne Corporation shall, upon notification thereof
and substantiation that the product has been stored operated and maintained in accordance with Thermadyne’s specifications, instructions,
recommendations and recognized industry practice, correct such defects by suitable repair or replacement.

T

his warranty is exclusive and in lieu of any warranty of merchantability or fitness for a particular purpose.

Thermadyne will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship within the time
periods set out below.  Thermadyne Corporation must be notified within 30 days of any failure, at which time Thermadyne Corporation will provide
instructions on the warranty procedures to be implemented.

Thermadyne Corporation will honor warranty claims submitted within the warranty periods listed below.  All warranty periods begin on the date of sale
of the product to the original retail customer or 1 year after sale to an authorized Thermadyne Distributor.

LIMITED WARRANTY PERIOD

 Product  

 Power Supply Componants 

(Parts and Labor)

 Torch and Leads 
(Parts and Labor)  

Drag-Gun Plus

2 Year 

1 Year  

This warranty does not apply to:

1.

Consumable Parts, such as tips, electrodes, shield cups, o - rings, starter cartridges, gas distributors, fuses, filters.

2.

Equipment that has been modified by an unauthorized party, improperly installed, improperly operated or misused based upon
industry standards.

In the event of a claim under this warranty, the remedies shall be, at the discretion of Thermadyne Corporation:

1.

Repair of the defective product.

2.

Replacement of the defective product.

3.

Reimbursement of reasonable costs of repair when authorized in advance by Thermadyne.

4.

Payment of credit up to the purchase price less reasonable depreciation based on actual use.

These remedies may be authorized by Thermadyne and are FOB West Lebanon, NH or an authorized Thermadyne service station.  Product returned for
service is at the owner’s expense and no reimbursement of travel or transportation is authorized.

LIMITATION OF LIABILITY: 

 Thermadyne Corporation shall not under any circumstances be liable for special or consequential damages such as, but not

limited to, damage or loss of purchased or replacement goods or claims of customer of distributors (hereinafter “Purchaser”) for service interruption.
The remedies of the Purchaser set forth herein are exclusive and the liability of Thermadyne with respect to any contract, or anything done in connection
therewith such as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of the goods covered by or furnished by
Thermadyne whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, shall not, except as expressly provided herein,
exceed the price of the goods upon which liability is based.

This warranty becomes invalid if replacement parts or accessories are used which may impair the safety or performance of any Thermadyne
product.

This warranty is invalid if the Thermadyne product is sold by non - authorized persons.

Effective January 3, 2006

Содержание 35C

Страница 1: ...PLASMA DRAG GUN PLUS Service Manual 35C PLASMA CUTTING SYSTEM Rev AA 01 Issue Date March 26 2007 Manual 0 4751 Operating Features...

Страница 2: ......

Страница 3: ...ht 2006 2007 by Thermal Dynamics Corporation All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume a...

Страница 4: ......

Страница 5: ...ON 3 INSTALLATION 3 1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Torch 3 1 SECTION 4 OPERATION 4 1 4 01 Front Control Panel 4 1 4 02 Preparations For Operating 4 2 SECTION 5 MA...

Страница 6: ...rating Sequence Block Diagram A 1 Appendix 2 Torch Connection A 2 Appendix 3 Microchip Pin Out A 3 Appendix 4 System Schematic 230V CE A 4 Appendix 5 System Schematic 230V A 6 GLOBAL CUSTOMER SERVICE...

Страница 7: ...l 1 603 298 5711 or your local distributor if you have any questions GASES AND FUMES Gases and fumes produced during the plasma cut ting process can be dangerous and hazardous to your health Keep all...

Страница 8: ...a fire watch when working in an area where fire hazards may exist Hydrogen gas may be formed and trapped un der aluminum workpieces when they are cut un derwater or while using a water table DO NOT cu...

Страница 9: ...tandards Institute 1430 Broadway New York NY 10018 7 AWS Standard A6 0 WELDING AND CUTTING CONTAIN ERS WHICH HAVE HELD COMBUSTIBLES obtainable from American Welding Society 550 N W LeJeune Rd Miami FL...

Страница 10: ...ent UL Underwriters Laboratory rating 94VO flammability testing for all printed circuit boards used CENELEC EN50199 EMC Product Standard for Arc Welding Equipment ISO IEC 60974 1 BS 638 PT10 EN 60 974...

Страница 11: ...trodes shield cups o rings starter cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly operated or misused based upon...

Страница 12: ...GENERAL INFORMATION 1 6 Manual 0 4751 This Page Left Blank...

Страница 13: ...Maximum Cutting Capacity 1 2 12mm Dimension W D H 10 5 x15 5 x11 267 mm x 394 mm x 279 mm Duty cycle 104 F 40 C Ambient NOTE Refer to Local and National Codes or local au thority having jurisdiction f...

Страница 14: ...with exposed tip the recommended standoff height is 1 8 3 8 3 9 mm Plasma Power Supply Used With Drag Gun Plus PCH 42 Torch Ratings 2 05 System Contents Description ITEMS Q ty Power source Model Drag...

Страница 15: ...d any extension cords used must conform to local electrical code and the recommended circuit protection and wir ing requirements as specified in Section 2 3 03 Torch Make sure that the torch cable and...

Страница 16: ...Installation 3 2 Manual 0 4751 This Page Left Blank...

Страница 17: ...supply NOTE It is possible to have enough air pressure to op erate the power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when the Torch Swit...

Страница 18: ...piece or cutting table Work Cable And Clamp Art A 04389 D Torch Operation Wear gloves and protective goggles Do not place bare hand on work piece 1 For drag cutting keep the torch in contact with the...

Страница 19: ...tandoff height Unit Standoff Material Thickness ipm mm m ipm mm m Drag Gun Plus Drag 10 ga 0 135 3mm 95 0 2375 76 0 1900 Drag Gun Plus Drag 7 ga 0 179 4 5mm 57 0 1425 46 0 1150 Drag Gun Plus 1 8 3mm 1...

Страница 20: ...Operation 4 4 Manual 0 4751 This Page Left Blank...

Страница 21: ...check of torch tip and electrode Weekly Visually inspect the torch body tip electrode and shield cup Visually inspect the cables and leads Replace as needed 3 Months Clean exterior of power supply 6 M...

Страница 22: ...Maintenance 5 2 Manual 0 4751 This Page Left Blank...

Страница 23: ...surface within 3 5 seconds before the pilot arc turns off If arc was lost before transfer to work surface release the torch trigger and squeeze the trigger again to establish the pilot arc 7 When the...

Страница 24: ...witch is activated 1 Air pressure too high or too low 2 Torch consumables missing 3 Worn or faulty torch parts 4 Thermal Switch activated 1 There is no adjustment return to an authorized service cente...

Страница 25: ...the cooling fan comes on 2 Locate the Control PCB behind the front panel LD2 EN LED should be ON Illustration 6 1 Control PCB 3 Press the Air Set Button The the air compressor should come on causing a...

Страница 26: ...f not then the trigger will have to be releaed and then depressed again 6 Check for illumination of the SOL LED and that the EN Enable LED brightens on the Logic PCB 1 2 3 4 Art A 06991 5 6 Illustrati...

Страница 27: ...needed 2 Change air related items as needed 3 If OCV is not OK follow OCV check procedures in section 6 04 4 If CN9 connection is OK replace the Control PCB Torch doesn t Pilot and the LD1 LED on the...

Страница 28: ...diode module to be tested 3 Remove P5 from IGBT module 4 Set digital volt ohmmeter to diode test scale 5 Connect the volt ohmmeter positive lead to the anode of the diode and the negative lead to the...

Страница 29: ...ck in the reverse bias direction and depending on the meter function will indicate an open or OL OL VR COM A Art A 00306 Anode Cathode Reverse Bias Diode Not Conducting _ Testing Diode Reverse Bias 7...

Страница 30: ...en After Charging E1 Black Open After Charging Black E1 DD 1 270 E1 G1 DD 770 G1 E1 DD 770 E2 G2 DD 770 G2 E2 DD 770 E3 White DD 1 270 White E3 Open After Charging E3 Black DD 770 Black E3 DD 770 G3 E...

Страница 31: ...rt less than 1 Ohm Refer to diagram Torch Switch Negative Plasma Lead Torch Head White Black Orange Green PIP Switch Torch Leads To Power Supply Adapter Pilot Pilot 2 1 Continuity Check Art A 05557 2...

Страница 32: ...TROUBLE SHOOTING 6 10 Manual 0 4751 This Page Left Blank...

Страница 33: ...the power supply model number and serial number when ordering parts If a product must be returned for service contact your distributor Materials returned without proper authoriza tion will not be acce...

Страница 34: ...V PCB 9 7147 13 1 Relay 9 0319 14 1 PCB Input Filter shown 9 7128 14 1 PCB Input Filter CE 9 7133 15 1 Resistor 9 0300 16 1 Control Transformer 9 7144 17 1 Bracket Capacitor 9 0302 18 1 Electrolytic C...

Страница 35: ...Manual 0 4751 7 3 PARTS LIST Art A 07771 1 2 3 4 5 6 7 8 9 Art A 07772 10 11 12 13 14 15 16 17 18 19 20 21...

Страница 36: ...PARTS LIST 7 4 Manual 0 4751 Art A 07773 22 23 24 25 26 27 28 29 30...

Страница 37: ...Manual 0 4751 7 5 PARTS LIST This Page Left Blank...

Страница 38: ...rigger includes items 5 12 9 8076 5 1 Trigger Lexan Orange 9 8059 6 1 Handle 9 8060 7 1 Spring 0 390 O D x 0 750 9 8061 8 1 Torch Handle Socket Head Cap Screw Kit 5 pcs 6 32 x 1 2 9 8062 9 1 Assembly...

Страница 39: ...Manual 0 4751 7 7 PARTS LIST Art A 07061 1 7 8 6 6 15 9 2 10 3 4 5 11 12 13 14...

Страница 40: ...PARTS LIST 7 8 Manual 0 4751 This Page Left Blank...

Страница 41: ...ch On Compressor Starts and Air Flows at Torch Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or Unplugged Green Power Indicator Off a...

Страница 42: ...and air Lay unit on its side Remove two screws and access plate Pilot Power Supply Adapter Connections Negative Plasma Lead Art A 04695 DETAIL To Power Supply Adapter Pilot Negative Plasma Lead Black...

Страница 43: ...1 A 3 APPENDIX Appendix 3 Microchip Pin Out P2 1 2 3 4 5 6 7 8 9 10 11 12 24 22 20 18 16 14 12 10 8 6 4 2 23 21 19 17 15 13 11 9 7 5 3 1 P3 1 2 3 4 5 6 7 8 9 10 11 12 CPU Socket on Control PCB 40 Pin...

Страница 44: ...PH R1 Control Board Panel Board Compressor Bk Wh DIODE 230 VAC W W N C Red Bk DC 325 NOTE Do Not attempt to adjust the PCB POTs E4 G3 G2 G4 E3 E1 E2 G1 TW TW TW TW B W G R B W G R 230 VAC Lt Bl W Br...

Страница 45: ...Board Air Plasma 35C 230V CE No 66001012 CN10 5 12VDC 12VDC 1 2 3 4 BR Red O Y G W Twisted CN12 1 2 12VDC to engage Pilot Relay Torch Filter CN3 W W 12VDC 2 1 LD2 Enable Bk 220 VAC 190VAC O C V 325 Pi...

Страница 46: ...1 PH R1 Control Board Panel Board Compressor Bk Wh DIODE 230 VAC W W N C Red Bk DC 325 NOTE Do Not attempt to adjust the PCB POTs E4 G3 G2 G4 E3 E1 E2 G1 TW TW TW TW B W G R B W G R 230 VAC Lt Bl W Br...

Страница 47: ...V Board Air Plasma 35C 230V No 66001008 CN10 5 12VDC 12VDC 1 2 3 4 BR Red O Y G W Twisted CN12 1 2 12VDC to engage Pilot Relay Torch Filter CN3 W W 12VDC 2 1 LD2 Enable Bk 220 VAC 190VAC O C V 325 Pil...

Страница 48: ...APPENDIX A 8 Manual 0 4751 This Page Left Blank...

Страница 49: ...i PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Ehsan West Mala...

Страница 50: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...

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