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DRAGSTER 80

80Amp Inverter
Power Source

For the Fol low ing Specs:

•

100040-1

OWNER’S MAN UAL Num ber

430429-440

(Rev AA)

Re vised No vem ber 29, 1999

THERMAL ARC INC., TROY, OHIO 45373-1085, U.S.A.

IMPORTANT: Read these instructions before installing, operating, or servicing this system.

Содержание Dragster 80

Страница 1: ...wer Source For the Following Specs 100040 1 OWNER S MANUAL Number 430429 440 Rev AA Revised November 29 1999 THERMAL ARC INC TROY OHIO 45373 1085 U S A IMPORTANT Readtheseinstructionsbeforeinstalling operating orservicingthissystem ...

Страница 2: ... 2 DESCRIPTION OF EQUIPMENT 3 General 3 1 Rating 3 1 ASSEMBLY 4 Twist Lock Connectors 4 1 Electrode Holder 4 2 Carry Strap 4 3 INSTALLATION 5 Location 5 1 Safety 5 1 Grounding 5 1 Electrical Input Requirements 5 1 OPERATION 6 TROUBLESHOOTING 7 Troubleshooting guide 7 1 PARTS LIST 8 Equipment Identification 8 1 How To Use This Parts List 8 1 DIAGRAMS 9 STATEMENT OF WARRANTY 10 DRAGSTER 80 430429 44...

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Страница 4: ...italics Equipment Identification The unit s identification number specification or part number model and serial number usually appear on a nameplate attached to the machine Equipment which does not have a nameplate at tached to the machine is identified only by the specification or part number printed on the ship ping container Record these numbers for future reference Receipt Of Equipment When yo...

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Страница 6: ...trode holders Never dip holder in water to cool it or lay it down on the ground or the work surface Do not touch holders connected to two welding machines at the same time or touch other people with the holder or electrode 8 Do not use worn damaged undersized or poorly spliced cables 9 Do not wrap cables around your body 10 Ground the workpiece to a good electrical earth ground 11 Do not touch ele...

Страница 7: ...haining them to a stationary support or equipment cylinder rack to pre vent falling or tipping 3 Keep cylindersaway from any welding or other electricalcircuits 4 Never allow a welding electrode to touch any cylinder 5 Use only correct shielding gas cylinders regulators hoses and fittings designed for the specific application maintain them and associated parts in good condition 6 Turn face away fr...

Страница 8: ...nels covers and guards closed and securely in place 2 Stop engine before installing or connecting unit 3 Have only qualified people remove guards or covers for mainte nance and troubleshooting as necessary 4 To prevent accidental starting during servicing disconnect nega tive battery cable from battery ENGINE FUEL can cause fire or explosion Engine fuel is highly flammable 1 Stop engine before che...

Страница 9: ...ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS Instruction 830001 2 4 May 8 1996 This page intentionally left blank ...

Страница 10: ...ou arrêtez le moteur avant de l installer ou d en faire l entretien Bloquez le commutateur en circuit ouvert ou enlevez les fusibles de l alimentation afin d éviter une mise en marche accidentelle 5 Veuillez à installer cet équipement et à le mettre à la terre selon le manuel d utilisation et les codes nationaux provinciaux et locaux applicables 6 Arrêtez tout équipement après usage Coupez l alime...

Страница 11: ...2 3 ou 4 2 ou 3 4 ou 5 5 ou 6 4 ou 5 5 ou 6 6 ou 8 10 12 14 11 12 12 12 12 12 12 14 9 12 14 LES VAPEURS ET LES FUMEES SONT DANGEREUSES POUR LA SANTE Le soudage dégage des vapeurs et des fumées dangereuses à respirer 1 Eloignez la tête des fumées pour éviter de les respirer 2 A l intérieur assurez vous que l aire de soudage est bien ventilée ou que les fumées et les vapeurs sont aspirées à l arc 3 ...

Страница 12: ...s approuvées Des écrans latéraux sont recommandés 2 Portez des vêtements appropriés pour protéger la peau LES BOUTEILLES ENDOMMAGEES PEUVENT EXPLOSER Les bouteilles contiennent des gaz protecteurs sous haute pression Des bouteilles endommagées peuvent exploser Comme les bouteilles font normalement partie du procédé de soudage traitez les avec soin 1 Protégez les bouteilles de gaz comprimé contre l...

Страница 13: ...udage pour charger un accumulateur ou survolter momentanément un véhicule LA VAPEUR ET LE LIQUIDE DE REFROIDISSEMENT BRULANT SOUS PRESSION PEUVENT BRULER LA PEAU ET LES YEUX Le liquide de refroidissement d un radiateur peut être brûlant et sous pression 1 N ôtez pas le bouchon de radiateur tant que le moteur n est pas refroidi 2 Mettez des gants et posez un torchon sur le bouchon pour l ôter 3 Lai...

Страница 14: ...f around 4 40 amps 3 32 inch rods around 6 60 amps OVERTEMPERATURE LIGHT This light will come on if the duty cycle of the machine is ex ceeded and overheats it If the light comes on it will turn off the welding circuit but leave the fan on The unit must be allowed to cool for at least 10 minutes The welding circuit will remain off un til the ON OFF switch is turned off then back on ON OFF SWITCH T...

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Страница 16: ...it into the end of the BRASS CONNECTOR 3 Remove the 3 4 in cut piece of insulation from the end of the cable 4 Insert the stripped end of cable into the BRASS CONNECTOR making sure it is also inside the rolled up COPPER STRIP 5 Tighten the SET SCREW 6 Push the RUBBER INSULATOR over the BRASS CONNECTOR Make sure it com pletely covers the CONNECTOR such that when the CONNECTOR is attached to the Dra...

Страница 17: ...Insert the lugged end of the CABLE into the ELECTRODE HOLDER 3 Tighten the SET SCREW down against the LUG LUG should be positioned so when SET SCREW is tightened it will engage into the crimping indentation on the LUG 4 Align the SMALL HOLE in the PLASTIC HOUSING with the SNAP PIN Push the PLASTIC HOUSING onto the ELECTRODE HOLDER until it snaps locks into position 430429 440 DRAGSTER 80 4 2 Figur...

Страница 18: ...N THE GROUND OR OTHER SOLID STRUCTURE BE FORE OPERATING NOTE The carry strap is only intended to aid in transporting the unit from job to job Make sure the strap is kept clear from the unit while operating it Never operate the unit while holding it Read and understand all warnings in this manual DRAGSTER 80 430429 440 4 3 Figure 4 3 ...

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Страница 20: ...receptacle CAUTION Consult nameplate for proper input voltage and input amper age The method of installation conduc tor size and overcurrent protection shall conform to the requirements of the local electrical code All installation wir ing and machine connection shall be done by a competent electrician The National Electrical Code Article 630B 1984 Edition provides standards for amperage han dling...

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Страница 22: ...tch the ca bles 2 Turn the unit ON 3 Set the Control Knob to the desired output 4 The unit is now ready to weld 5 After the weld is complete turn the unit OFF to remove open circuit voltage from the out put terminals WARNING ONCE THE UNIT IS TURNED ON THERE WILL BE OPEN CIRCUIT VOLTAGE ON THE OUTPUT TERMINALS OF THE MACHINE TO AVOID ELECTRIC SHOCK DO NOT HANDLE EXPOSED CONDUCTORS ATTACHED TO THE P...

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Страница 24: ...ubleshooting guide On Off switch light does not come on Unit unplugged Blown fuse or tripped breaker Make sure the proper size fuse or breaker is being used OVERTEMPERATURE LIGHT comes on Unit has overheated Let the unit cool down for at least 10 minutes Turn power off and back on Overtemperature light should then go off Observe duty cycle rating Erratic weld output Check all connections Check gro...

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Страница 26: ...oldered riveted or welded to another part The part de scriptions may be indented to show part relation ships To determine the part number description quantity or application of an item simply locate the item in question from the illustration and refer to that item number in the corresponding Parts List An Application Code is used to distinguish parts that are applicable only to certain Specificati...

Страница 27: ...430429 440 DRAGSTER 80 8 2 Figure 8 1 ...

Страница 28: ...100040 1 Dragster 80 1 1 830558 Strap Carry 1 2 830561 Label Warning 1 3 830543 Wrapper 1 DRAGSTER 80 430429 440 8 3 Item Part Description Qty No Number per Assy Parts List for Figure 8 1 ...

Страница 29: ...430429 440 DRAGSTER 80 8 4 Figure 8 2 ...

Страница 30: ... 1 Spacer 6 9 830567 Knob 1 10 203300 3 LED Yellow W Lens 1 11 830484 2 Switch ON OFF 1 12 10 6127 Connector Female 2 13 830562 Foot Rubber 4 14 830542 Base 1 10 6128 Connector Male 2 830556 Cables Weld Output 1 830559 Clamp Electrode Holder 1 Not Illustrated Includes Electrode Cable And Work Cable With Ground Clamp DRAGSTER 80 430429 440 8 5 Item Part Description Qty No Number per Assy Parts List...

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Страница 32: ...equipment nameplate Locate these numbers in the model and specification num ber columns below Use only those diagrams and instructions that are applica ble DRAGSTER 80 430429 440 9 7 MODEL SPECIFICATION NUMBER CONNECTION SCHEMATIC DIAGRAM DRAGSTER 100040 1 830579 ...

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Страница 36: ...ve of Thermal Arc is authorized to change this warranty in any way or grant any other warranty PURCHASER S RIGHTS UNDER THIS WARRANTY ARE VOID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH IN THERMAL ARC S SOLE JUDGEMENT MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY THERMAL ARC PRODUCT PURCHASER S RIGHTS UNDER THIS WARRANTY ARE VOID IF THE PRODUCT IS SOLD TO PURCHASER BY NON AUTHORIZED PERSONS ...

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