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Textron JACOBSEN RYAN 544853C, Техническое руководство


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57

PARTS

ILLUSTRATIONS

Содержание JACOBSEN RYAN 544853C

Страница 1: ...machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine TECHNICALMANUAL Safety Operation P...

Страница 2: ...of California to cause cancer birth defects or other reproductive harm California Advertencia de la Proposicion 65 El estado de California hace saber que los gases de escape de los motores diesel y a...

Страница 3: ...4 5 18 Checking Brake Clearance 14 5 19 Disassembly Of Cut off 14 5 20 Assembly Of Cut off 16 5 21 Spring Pressure Adjustment 16 5 22 Adjusting Pressure Plate Clearance 17 6 Service 19 6 1 Lubrication...

Страница 4: ...ou could hurt yourself or others hurt the next person who operates the equipment damage the equipment This manual contains essential operation and safety information and must remain with the unit at a...

Страница 5: ...44854B Heavy Duty Sod Cutter 18 457 mm w cut off FIGURE 1 1 Model and Serial Number Plate The RYAN Heavy Duty Sodcutter model and serial num bers are both located on the identification nameplate decal...

Страница 6: ...s and 50 roller chain running in oil in gear case to drive wheels Seven pitch gears to eccentric shaft to oscillating blade Engine Kohler 11 h p with rewind starter Model CH 11T Specifi cation No PS 1...

Страница 7: ...ortion of handle using the hardware previously removed Secure the lower end of the handle using one 1 1 2 13 x 2 screw lockwasher and nut See Figure 1 1 2 1 5031 FIGURE 1 1 Hardware 2 Handle 5 Attach...

Страница 8: ...assembled as described in Steps 1 7 in the Set Up Instructions continue with the following instructions 1 Attach metering wheel control lever to right side of handle Secure to handle using two 2 1 4 2...

Страница 9: ...parts and fasteners if broken or loose tighten and or replace as necessary 5 3 BEFORE STARTING ENGINE Check engine crankcase oil level and fill if necessary Follow the recommendations of the engine m...

Страница 10: ...re 10 1 2 3 5033 FIGURE 10 1 Depth Stop Lever 2 Depth Gauge 3 Depth Control Lever NOTE Numbers on depth gauge DO NOT necessarily represent the thickness of sod being cut 2 Engage drive shifter handle...

Страница 11: ...sing the metering wheel The cut off will con tinue to operate as long as the metering wheel is on the ground 5 9 OPERATING WITH WALKING RAM AUTO CUT OFF OR ROLLING RAM CUT OFF AND SULKY ROLLER NOTE If...

Страница 12: ...SPROCKET AND CHAIN NUMBER LENGTH OF CUT 516384 12T SPROCKET 516386 18T SPROCKET 547026 CHAIN 100 LINKS W CON 103 links w con 1 0 305 mm 1 6 457 mm 2 0 610 mm 2 6 762 mm 3 0 914 mm 4 6 1 372 mm 6 0 1 8...

Страница 13: ...Figure 15 2 Remove chain guard and chain 3 Remove upper sprocket from shaft DO NOTremove washer from behind sprocket CHAIN CHAIN GUARD COVER WASHER SPROCKET METERING WHEEL SEGMENT INCREASE DECREASE FI...

Страница 14: ...the center of the clutch shaft and two rollers mounted on the cam end B The rollers ride on an incline on the cam end and when on the rise on the incline pull the spring shaft attached to the pressur...

Страница 15: ...manually with the metering wheel BE SURE to keep hands and feet away from all moving parts There may be tension on the cam stop and trig ger Slightly rock the cut off flywheel to release the tension...

Страница 16: ...and cause excessive frictional wear and heat Eventually the brake and clutch lining will need to be replaced If the thickness of either liner measures less than 095 2 4 mm it is advisable to install n...

Страница 17: ...s 11 N m after reinstallation 5 Remove springs from trigger and from cut off ram assembly 6 Remove the two 2 nuts securing right side rocker arm Slide rocker arm out until the arm can be turned back t...

Страница 18: ...e the key is in the shaft for the rocker arm refer to nuts shown in Figure 26 4 Before installing the cam remove the lubrication fit ting and stretch O ring over cam The O ring will be positioned late...

Страница 19: ...3 Clutch Shaft 6 Install the three 3 spring washers with convex side facing the adjusting nut onto the shaft See Figure 32 1 2 FIGURE 32 1 Washers 2 Adjusting Nut 7 With set screws and brass plugs rem...

Страница 20: ...ghten screw until hand tight If the lock screw is not started into the end bolt properly the end bolt may strip the threads when being installed 8 Tighten end bolt and torque to 75 ft lbs 101 7 N m Ti...

Страница 21: ...rvicing or making adjustments around the engine area Use adequate lifting device to raise unit Use appropriate jack stands to support unit 1 Lubricate in accordance with instructions and illustrations...

Страница 22: ...ng 2 Gear 3 Master Link 4 Remove master link and rotate drive wheels until chain is off of drive wheel sprocket Remove chain from unit 5 Install new chain on drive wheel sprocket and rotate drive whee...

Страница 23: ...d tighten against the pulley Tap pulley with a soft hammer rubber lead or brass and continue turning the screws approximately 1 2 turn each time Alternate screws until hub is free from pulley and remo...

Страница 24: ...unch drive the drive shaft out the right side of the unit Remove gear with counter weights by rotating and lifting gear out through cover opening 14 Remove the counter weights on gear remove set screw...

Страница 25: ...move pulley from shaft 5 Remove the four 4 screws securing the bearing cage Pull bearing cage and pulley shaft out of case removing blade drive gears as shaft is pulled out 6 Remove plugs from both si...

Страница 26: ...11 Using a soft hammer lead rubber or brass drive shaft out of case Remove sprocket by lifting up on chain 12 Check top sprocket and chain for wear and replace as necessary 13 Reassemble in reverse or...

Страница 27: ...and replace with the proper weight of oil correspond ing to the season when the equipment will next be used CAUTION NEVER attempt repairs or service in the engine area when the engine is hot 4 Remove...

Страница 28: ...htener is disengaged a Use only the special banded factory belt b Slide engine forward and readjust control rod Locking levers not tight when pulled to limit of travel Thread wear on locking nut Tight...

Страница 29: ...ce as soon as possible f Trigger binding in housing f Remove and repair g Trigger and cam stop not in line g Shim trigger for correct alignment b Improperly sharpened blade b Resharpen blade c Shaft n...

Страница 30: ...ra el equipo da ar el equipo herirse a si mismo o herir a otros Este manual contiene informaci n esencial acerca de la operaci n y principios de seguridad y debe permanecer en la unidad a toda hora al...

Страница 31: ...espacio para frenar 41 5 19 Desmantel del cortador 42 5 20 Ensamblaje del cortador 43 5 21 Ajuste de la presi n del resorte 44 5 22 Ajuste del espacio de las placas de presi n 45 6 Servicio 6 1 Lubri...

Страница 32: ...l 18 pulg 457 mm con cortador Figura 1 1 Placa con el n mero de identificaci n y modelo El modelo de la cortadora de c sped de uso industrial RYAN y el n mero de identificaci n se encuentran ambos en...

Страница 33: ...orriendo en aceite en la caja del engranaje a las ruedas de manejar Engranajes de 7 grados al eje exc ntrico a la hojilla rotatoria Motor Kohler de 11 caballos de fuerza con el prendedor de regreso Mo...

Страница 34: ...herramientas anteriormente removidas Asegure la parte inferior de la manija usando un 1 tornillo de 13 x 2 arandela y tuerca Vea la Figura 1 1 2 1 5031 Figura 1 1 Herramientas 2 Manija 5 Una la palan...

Страница 35: ...amblada como se describi en los pasos del 1 7 en las Instrucciones de Ensamblaje contin e con las siguientes instrucciones 1 Conecte la palanca de control de la rueda medidora al lado derecho de la ma...

Страница 36: ...peccione todas las partes movibles y cierres si est n rotos o flojos apri telos y o reempl celos 5 3 ANTES DE PRENDER EL MOTOR Cheque el nivel de aceite en el cig e al del motor y ll nelo si es necesa...

Страница 37: ...Los n meros en el dispositivo para la profundidad NO representan necesariamente el grosor del c sped a ser cortado 2 Embrague la manija de manejar 3 Embrague la manija de la hojilla 4 Baje la hojilla...

Страница 38: ...rueda de medici n se encuentra en el suelo 5 9 OPERANDO LA RUEDA CON EL MARTILLO CAMINADOR DE CORTADA AUTOM TICA O MARTILLO ROTATORIO DE CORTADA Y EL RODILLO SULKY NOTA Si el accesorio del rodillo su...

Страница 39: ...enetraci n ligera en el suelo por debajo del c sped sin percibir un salto excesivo en la manija AJUSTE DE LA RUEDA DE MEDICI N 516384 Pi n de12T 516386 547026 CHAIN 100 Uniones con Con 1 0 305 mm 1 6...

Страница 40: ...ara un acceso f cil a los tornillos en el protector de la cadena Consulte la Figura 15 2 Remueva el protector de la cadena y la cadena misma 3 Remueva el pi n superior del eje NO remueva la arandela p...

Страница 41: ...edal y dos rodillos montados en la parte final de la leva B Los rodillos giran en un parte inclinada del final de la leva y cuando se llega a la parte alta de la inlinaci n hale el eje del resorte ane...

Страница 42: ...los ajustes siguientes como sea necesario para corregir el problema ADVERTENCIA Cuando pase el corte manualmente con la rue da de medici n ASEG RESE en mantener las manos y pies alejados de las parte...

Страница 43: ...idor de la leva en el brazo deber a solamente tocar la rueda de grapas 5 Despu s que todos los ajustes hayan sido realizados apriete de nuevo el tornillo en el est rter Vea la Figura 21 y ponga a roda...

Страница 44: ...alejados de TODAS las parte mo vibles 1 Con el motor parado manualmente pase el cortador girando la rueda de medici n Remueva el ensamblaje de la hojilla de corte y de la rueda de grapas de la unidad...

Страница 45: ...la parte derecha de la unidad 10 Si los cojinetes en la caja est n desgastados se recomienda reemplazarlos en este momento NOTA Si el cojinete de lat n es removido del eje aplique Loctite 290 o el equ...

Страница 46: ...ue el resorte y el espaciador son metidos tan lejos como sea posible 3 Mida la distancia desde el reborde de la caja hasta el forro del freno Esta dimensi n deber a ser de 7 16 1 64 11 11 mm 395 mm 4...

Страница 47: ...l volante 2 Instale el perno con el tornillo insertado arandela y el paquete de rieles colocando los rieles gruesos en el lado afuera del perno 3 Apriete el perno y gire a 75 pi s libras 102 N mts Apr...

Страница 48: ...completo El est rter NO deber interferir con la parada de la leva Vea la Figura 35 Aseg rese que el est rter no interfiere con el movimiento de la leva Figura 35 Movimiento de la leva de 1 4 6 4 mm 10...

Страница 49: ...s de gatos apropiadas para soportar la unidad 1 Lubrique de acuerdo con las instrucciones y las ilustraciones en la Tabla de Lubricaci n 2 Cambie el aceite del motor de acuerdo con el manual de especi...

Страница 50: ...el eje y deslice el engranaje hacia afuera de la unidad Vea la Figura 38 1 2 3 2527 Figura 38 1 Anillo 2 Engranaje 3 Uni n principal 4 Remueva la uni n principal y gire las ruedas hasta que la cadena...

Страница 51: ...llo arandela de seguridad y la arandela plana de la polea de la correa si la unidad tiene un cortador remueva el pi n de la cadena sujetado a la polea de la correa 1 2 3 4 5 6 2529 Figura 41 Posicione...

Страница 52: ...la Figura 44 8 Remueva la hojilla de la cortadora de c sped de la unidad Frente de la unidad Cojinete corto Engranaje de descanso Cojinete largo Extremo estriado del eje Figura 44 Instalaci n de los c...

Страница 53: ...ar y el eje chequee el espacio para jugar del eje en el extremo Ese espacio no puede se mayor de 005 13 mm Si se necesita ajustarlo a ada o quite rieles detr s del armaz n del cojinete para obtener la...

Страница 54: ...ado izquierdo de la unidad 5 Expanda el anillo dentro de la caja sobre el eje y mueva el engranaje encima para tener un mejor acceso a la uni n principal 6 Remueva la uni n principal y la cadena en el...

Страница 55: ...es de rebabas 1 16 m ximo Superficie a afilar Figura 49 Afilado de la hojilla Hojilla del fondo Afile las hojillas laterales usando la ilustraci n de abajo Figura 50 como una gu a Para mantener las or...

Страница 56: ...spondiente a la estaci n del a o cuando el equipo ser usado de nuevo CUIDADO NUNCA atente reparar o servir el motor cuando ste a n se encuentre caliente 4 Remueva la buj a y ponga un poquito de aceite...

Страница 57: ...cante b Deslice el motor hacia adelante y ajuste de nuevo la barra de control Las palancas de asegurado no est n apretadas cuando son haladas para limitar el viaje Existe un desgaste en las roscas de...

Страница 58: ...artillo f El est rter est apretado en la caja g El est rter y la parada del martillo no se encuentran alineados Cortado incompleto a Hojilla no est afilada b Hojilla afilada inadecuadamente c Tuerca d...

Страница 59: ...57 PARTS ILLUSTRATIONS...

Страница 60: ...58...

Страница 61: ...48045 Screw 1 4 20 x 3 4 4 6 548810 Nut 5 16 24 flangelock 6 7 64141 2 Nut 1 4 20 flangelock 4 Ref Part No No No Description Req d Ref Part No No No Description Req d For conversion of Walking Ram to...

Страница 62: ...9 ACCESSORIES 60 2 4 1 1 27 4 1 27 25 25 FRONT OF UNIT 17 21 13 12 19 9 24 14 11 5 18 16 5 15 2 3 8 22 6 26 4 1 7 25 25 25 1 4 23 10 6 25 5 6 20 1 4 4 1...

Страница 63: ...577 BRKT RIGHT REAR 1 11 518587 BRKT LEFT FRONT 1 12 524596 BRKT RIGHT FRONT 2 13 547032 PLATE BUMPER RIGHT 1 14 547033 PLATE BUMPER LEFT 1 15 547034 SKID RIGHT 1 16 547035 SKID LEFT 1 17 547048 BUMPE...

Страница 64: ...9 ACCESSORIES 62 37 10 45 4 12 12 17 20 21 24 6 2 47 7 22 26 7 16 43 25 4 13 31 13 6 2 15 5 32 42 3 23 16 30 36 14 4 37 38 39 41 40 38 35 6 2 8 1 46 16 28 29 34 5 27 35 7 9 4 11 6 2...

Страница 65: ...T COMPLETE 1 INCLUDES ITEM 21 21 318243 PIN ROLL 3 8 x1 1 22 545609 FOOTREST 1 23 546321 SCREW ADJUSTING 2 24 546998 BRKT ADJUSTING 2 25 547002 SUPPORT FRONT 1 26 547003 PIN HITCH 1 27 547004 FRAME SE...

Страница 66: ...OFF CLUTCH 64 1 3 11 32 10 35 33 5 14 42 13 8 19 18 37 12 17 44 22 7 15 16 43 26 20 29 40 28 31 4 36 9 39 34 21 30 40 38 2 25 24 40 23 6 NOTE Center boss on washer should be against inner race of bea...

Страница 67: ...RUST 2 17 521316 BOLT SPECIAL 1 18 521477 SHIM 015 381mm 5 19 521478 SHIM 005 127mm 6 20 521480 RING SEAL 1 21 521485 NUT ADJUSTING 1 22 521486 BUSHING CAM 1 23 521487 STOP CAM 1 24 521490 ROLLER CAM...

Страница 68: ...10 2 GEAR CASE 66 37 29 30 5 3 42 40 41 23 19 35 20 26 19 41 40 42 18 14 21 28 22 6 1 43 4 13 12 38 2 39 32 33 34 17 15 44 24 36 31 25 7 10 8 17 39 32 33 33 9 10 34 17 15 36 31 11 11 16...

Страница 69: ...1 19 520722 SPACER 2 20 520723 SHAFT 1 21 521222 COVER GEARCASE 1 22 524539 DECAL GEAR LUBE 1 23 545626 SPROCKET AY 1 24 546070 ECCENTRIC 1 25 546071 FORK AY SHIFTER 1 26 547398 CHAIN AY 50 RLR 1 INC...

Страница 70: ...E CON T 68 53 44 1 4 1 4 9 26 21 3 4 13 16 35 36 34 27 47 46 42 12 23 22 7 39 14 15 48 49 10 52 40 2 28 11 51 50 50 5 32 20 43 6 45 8 4 37 53 38 16 17 18 30 29 4 4 31 31 50 19 25 43 6 4 16 17 18 45 38...

Страница 71: ...23 520629 GEAR TOP 1 24 520631 GEAR IDLER 1 25 520639 SPACER 1 26 520645 PULLEY 9 3 4 248mm 1 27 520672 GEAR 21 TOOTH 1 28 524485 DECAL BLADE SHIFTER 1 29 521214 COUNTERWEIGHT LEFT 1 30 521215 COUNTE...

Страница 72: ...2 4 28 7 15 9 4 27 18 38 24 25 12 1 7 7 1 11 17 7 43 37 1 7 12 31 45 50 20 47 39 13 11 21 49 23 19 8 1 42 48 42 10 46 50 6 1 3 51 30 35 9 16 16 22 4 9 4 5 1 40 34 1 29 29 36 36 5 4 41 33 Heavy Duty S...

Страница 73: ...21 520726 SPACER BLK 1 22 520729 BRACE FRONT 1 23 840697 DECAL WARN HANDS BELT 1 24 521679 BUSHING 1 25 524589 PULLEY 3 90 DIA BLK 1 26 521796 LINK CONTROL 1 27 522291 BELT DRIVE 1 28 540225 MOUNT EN...

Страница 74: ...ONTROL HANDLES PITMAN SIDE ARMS 72 24 40 43 5 14 20 17 21 19 18 1 44 45 15 16 3 48 28 29 46 23 25 2 4 48 39 41 7 11 10 12 6 38 33 39 41 13 41 36 32 8 8 8 34 34 41 13 35 41 47 9 42 49 50 18 31 26 37 30...

Страница 75: ...OT COMPLT 2 INCLUDES ITEMS 24 25 24 521429 BRONZE BEARING 1 25 548224 FITTING GREASE 1 4 28 1 26 545445 ARM SIDE COMPLETE 2 USED ON MODEL 544854 INCLUDES ITEMS 27 31 27 521436 BALL BEARING 1 28 521438...

Страница 76: ...30 31 36 33 27 32 36 14 30 19 28 34 20 35 8 10 12 13 15 17 18 37 21 26 38 4 15 16 16 7 2 3 2 6 2 1 5 23 24 22 11 34 34 25 29 10 5 BLADE MOUNTS ROCKER ARMS RAM 74...

Страница 77: ...LF 1 4 20 6 17 515547 BLADE CUT OFF 16 SER 1 USED ON MODEL 544853 18 515548 BLADE CUT OFF 18 SER 1 USED ON MODEL 544854 19 520420 SPRING WALKING RAM 1 20 520426 SHAFT 1 21 520665 PLATE 1 22 521331 SHI...

Страница 78: ...23 2 15 17 40 65 24 35 34 49 6 18 16 25 43 49 60 46 61 12 11 21 33 14 63 55 52 47 68 58 39 58 72 2 67 57 69 70 71 71 66 13 59 42 30 5 17 59 59 60 31 58 28 58 32 8 9 53 29 36 26 8 9 60 11 62 41 45 20...

Страница 79: ...PRIOR TO ASSEMBLY 32 518277 SPACER PLATED 1 33 518499 SPRING 1 34 518504 SPRING 1 35 520028 WASHER 50 75 06 YS FLAT 1 36 520374 WSHR 1 031 2 00 06 YS FLT 1 37 520673 BRACE REAR 1 38 521494 DUST COVER...

Страница 80: ...10 7 HANDLEBARS 78 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 32 33 34 35 36 38 39 40 42 43 31 41 1 37 11 11 11 9 1 3 24 4 11 8 6...

Страница 81: ...DECAL CLUTCH CONTROL 1 18 524481 DECAL THROTTLE CNTRL 1 19 524516 COVER CONTROL 1 20 524538 DECAL WARNING HEARING 1 21 2701238 CONTROL KILL SWITCH 1 22 540255 CONTROL AY THROTTLE 1 23 540257 HANDLEBAR...

Страница 82: ...10 8 REAR WHEELS 80 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 14 11 22...

Страница 83: ...2 12 520606 PIVOT CENTER 1 13 520617 STRIP BUSHING 1 14 823269 WASHER 7 16 2 15 524809 SCRAPER WHEEL 2 16 64163 67 WASHER 516X1X12GA 1 17 546153 BARREL WHEEL 2 18 547403 ARM WHEEL 2 19 547404 AXLE 1...

Страница 84: ...a Textron company is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all our manufacturing locations A worldwide dealer network and factory trained technicians backed by...

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