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HRD44A Hydraulic Rotary Hammer

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

10

Maintenance

Schedule

Use this maintenance schedule to maximize the tool’s 

service life.

Note:  Keep all decals clean and legible. Replace decals 

when necessary. 
Daily

1.   Wipe all tool surfaces clean.
2.  Inspect the hydraulic hoses and fittings for signs  

of leaks, cracks, wear, or damage. Replace if 

necessary.

3.  Install dust caps over the hydraulic ports when the 

tool is disconnected.

4.  Remove the element and sponge from the cleaner 

case and clean them.

Monthly

Perform a thorough inspection of the hydraulic hoses 

and fittings as described in publication 99930323,  

SAE J1273 (Hose and Hose Assemblies).

Annually

Some organizations require an annual inspection.  

Have the tool inspected by a Greenlee Utility Authorized 

Service Center.

Charging

Valve

Pressure

Gauge

Handle

Nut

Relief Valve

Accumulator

Gas Cylinder

Hose

Cap

Accumulator Recharging Procedure

If the tool strike rate is normal, however the blow energy 

appears weak, the accumulator nitrogen pressure may 

be low. Check the nitrogen pressure according to the 

following procedure. Refer to figure below.
  1.  Remove the accumulator cap.
  2.  Attach the charging valve (Accessory P/N 504 

6251.2) to the accumulator surface and hand-

tighten.

  3.  Cap the hose connection port of the charging valve. 

Close the relief valve on the charging valve.

  4.  Slowly turn the handle counterclockwise to open the 

accumulator valve until pressure is read on the pres-

sure gauge. If the pressure gauge reads less than 32 

kg/cm

2

 (455 psi), then the pressure needs  

to be increased to 40 kg/cm

2

 (569 psi).

  5.  If the pressure needs to be adjusted, turn the handle 

clockwise to close the accumulator valve. Open 

the relief valve to remove nitrogen from within the 

charging valve.

  6.  Remove the cap from the hose connection port  

and attach the supply hose from the nitrogen  

gas cylinder whose available pressure is at least  

45 kg/cm

2

 (640 psi).

  7.  Close the relief valve by turning it clockwise.
  8.  Open the nitrogen supply tank to provide 40 kg/cm

2

 

(569 psi) pressure.

  9.  Slowly turn the handle on top of charging valve 

counterclockwise to open the accumulator valve.

10.  Once pressure has stabilized, turn the handle on top 

of the charging valve clockwise to close the accu-

mulator valve.

11.  Close the valve to the nitrogen gas cylinder. Open 

the relief valve to remove the pressure from within 

the charging valve.

12.  Remove the charging valve from the accumulator 

and reinstall the accumulator cap.

Содержание Greenlee HRD44A

Страница 1: ...aulic Rotary Hammer 52046212 REV 2 2009 Greenlee Textron Inc 9 09 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register thi...

Страница 2: ...erve all of the safety information provided Purpose of this Manual This manual is intended to familiarize personnel with the safe operation and maintenance procedures for the Greenlee Utility HRD44A R...

Страница 3: ...ult in severe injury or death Do not drill near energized electri cal lines or underground gas lines Contact could cause electrocution or an explosion Failure to observe this warning will result in se...

Страница 4: ...an result in serious injury Failure to observe this warning could result in severe injury or death Serious injury can result if the operator does not maintain control of the tool Wear slip proof glove...

Страница 5: ...the work area when handling starting and operating the tool Nearby personnel can be injured by flying or falling debris or by flying parts in the event of a tool malfunction Hydraulic oil can cause sk...

Страница 6: ...5 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 6 Identification 1 Handle 2 Accumulator 3 Valve Body 4 Control Lever 5 Cylinder 6 Air Cleaner 7 Gear Housing 8 Front Head 9 Drill Stay 10 Control Kn...

Страница 7: ...207 bar 3000 psi Back Pressure maximum 13 8 bar 200 psi Maximum hydraulic fluid temperature must not exceed 60 C 140 F A sufficient oil cooling capacity is needed to limit the hydraulic fluid temperat...

Страница 8: ...cting Hoses 1 Move the flow lever on the hydraulic power source to the OFF position 2 Stop the hydraulic power source 3 Connect the return hose to the return port on the hydraulic power source and the...

Страница 9: ...ic hoses according to the instructions under Hose Connections Operation 1 Start the hydraulic power source Note Allow the hydraulic power source to run for a few minutes to warm the hydraulic fluid 2...

Страница 10: ...figure below 1 Remove the accumulator cap 2 Attach the charging valve Accessory P N 504 6251 2 to the accumulator surface and hand tighten 3 Cap the hose connection port of the charging valve Close t...

Страница 11: ...nstructions for removing air from the system Incorrect hydraulic fluid viscosity Use hydraulic fluid with the correct viscosity Refer to the Specifications section Tool feels hot Hydraulic fluid level...

Страница 12: ...Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 12 Illustration 31 44 48 32 33 34 64 35 39 38 76 36 57 87 71 40 74 41 73 97 69 96 85 81 83 82 3 84 93 61 1 42 2 65 4 106 66 51 52 5 6 62...

Страница 13: ...ockford IL 61109 2988 USA 815 397 7070 13 Illustration cont d 104 103 28 102 105 92 29 20 21 22 23 92 28 29 91 89 62 7 8 94 62 78 59 72 77 98 45 11 12 68 72 13 46 80 79 99 56 43 95 61 75 10 63 50 70 1...

Страница 14: ...0897 Plug 5 63 O ring 1 64 O ring G65 1 65 O ring G60 1 66 O ring 2 67 O ring 1 68 O ring 1 69 O ring CO0621 1 70 O ring 2 71 O ring 1 72 O ring 3 73 O ring P5 1 74 Backup ring P5 1 75 Pin 1 76 504601...

Страница 15: ...D44A Hydraulic Rotary Hammer Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 15 Accessories UPC No 78 3310 Part No Description 46251 50462512 Accumulator charging val...

Страница 16: ...ax 815 397 1865 Canada 800 435 0786 Fax 800 524 2853 International 1 815 397 7070 Fax 1 815 397 9247 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc...

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