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GB-9

E-Z-GO XI 340 / CUSHMAN TUG

SAFETY, OPERATORS & MAINTENANCE MANUAL

NOTICE

Towing the vehicle at excessive speed could
cause damage to the drive train components,
such as the drive motor which could cause the
towed vehicle to stop abruptly.

TOWING TRAILERS/EQUIPMENT, ETC.

NOTICE

coasting the vehicle at excessive speed
could cause damage to the drive train
components, such as the drive motor which
could cause the vehicle to stop abruptly.

do not exceed 3,000 lbs. (1362 kg)
gross weight towing capability of
vehicle.  Failure of brakes/steering
may occur, injuring operator or
bystanders.

never use the vehicle on floors,
ramps or other surfaces that are not
strong enough to support the
vehicle when loaded with maximum
rated payload and any towed trailer
with payload.

to prevent possible loss of control
and collision or vehicle upset when
towing, the operator must
determine that the vehicle has
adequate braking capacity to stop
either a loaded or unloaded vehicle
and the towed unit(s) on the type(s)
of surface(s) and grade(s) on which
the units will be operated.  Sudden
stops may cause trailers and
vehicle to jackknife.
Also, the load must be positioned
on the towed unit(s) so the trailer
tongue weight on the vehicle will
not cause instability or loss of
vehicle steering control.

this vehicle can tow heavier loads
than can be stopped under some
conditions.

Recommended  maximum gross towed
load

1 trailer:  3000 lbs. (1362 kg)
2 trailers:  1500 lbs. Each (681 kg)
3 trailers:  1000 lbs. Each (454 kg)

NOTICE

towing a load greater than 3000lbs. (1361 kg)
up to 15000 (6804 kg) requires additional
trailer brakes.

VEHICLE SERVICE AND“ MAINTENANCE

when replacement parts are
required, use genuine cushman
parts.  Failure to do so may result in
product malfunction and possible
injury to the operator and/or
bystanders.

Never attempt to perform service or maintenance
functions on this vehicle if you are untrained or
unauthorized.  Improper maintenance can cause
hazardous conditions.  See your authorized cushman
dealer for necessary maintenance and service.

When it is necessary to raise the vehicle for any
repair or service, use jackstands to provide adequate
support.  Do not rely on hydraulic or mechanical
jacks.

It is advisable that your vehicle be equipped with an
hour meter (set #884737) to record hours of
operation.  A good maintenance schedule can then
be established.

The following maintenance guide provides a check
list for servicing your vehicle.  The guide is set up for
average use on clean, paved surfaces.  Vehicles
used in dusty areas, or operated in mud, snow or
water or for winter driving require more frequent
service.

Содержание CUSHMAN ELECTRIC TUG E-Z-GO XI 340

Страница 1: ...ent lire avec attention le manuel avant d essayer de monter d utiliser de r gler ou maintenir la machine 841463 FR rev 2 E Z GO XI 340 CUSHMAN ELECTRIC TUG TM Safety Operation Maintenance Manual WARNI...

Страница 2: ...changes at any time without notice Whenever a name brand product is specified an equivalent product may be used unless stated otherwise CHANGEOFOWNERSHIPORADDRESS Ransomes Jacobsen Limited makes every...

Страница 3: ...avis Quand une marque de fabrique est mentionn e il est possible de l utiliser moins qu indiqu diff remment CHANGEMENTDEPROPRIETAIREOUDE DOMICILE RansomesJacobsenLimiteds efforcederenseigner les propr...

Страница 4: ......

Страница 5: ...TY OPERATORS MAINTENANCE MANUAL PICTORIAL DECALS Hour Meter This decal indicates the unit is certified for use by the European community Brake pedal Throttle pedal Forward Reverse Indicator Parking Br...

Страница 6: ...LOCATIONS 14 K KEY SWITCH 5 L LIGHT SWITCH 5 LUBRICATION CHART 9 GUIDE 9 M MAINTENANCE GUIDE 9 MODEL NUMBER VEHICLE 3 MOTOR BRUSH REPLACEMENT 10 MOTOR TERMINALS 10 O OPERATION VEHICLE 6 OWNER REGISTR...

Страница 7: ...ngland GENERAL INFORMATION Your cushman electric tuge vehicle is powered by a 36 volt d c Traction type motor Three 3 heavy duty v belts transmit the power to the differential A key type switch turns...

Страница 8: ...d serial number on decal VEHICLE SERIAL NUMBER the vehicle serial number and model number is also stamped on the right wheel well under the deck 4022 Serial number and model number onwheel well CONTRO...

Страница 9: ...the contactors that control the direction of vehicle movement Depressing the top portion of the switch will select forward direction depressing the bottom of the switch will select reverse Backup ala...

Страница 10: ...e headlight can be pivoted on the mounting as required Push switch to turn on or off Hour meter This meter records the number of hours the vehicle has been operated in a forward direction FAILURE TO O...

Страница 11: ...body parts extending past the confines of the vehicle could be struck by nearby objects 7 Never use the vehicle in or near an area where there is explosive dust or fumes The electrical system of this...

Страница 12: ...tomatically reset in about 20 seconds An audible click will be heard when circuit breaker resets If the circuit breaker continues to open a problem exists within the circuit or vehicle is overloaded D...

Страница 13: ...on the vehicle will not cause instability or loss of vehicle steering control this vehicle can tow heavier loads than can be stopped under some conditions Recommended maximum gross towed load 1 traile...

Страница 14: ...id level use DOT 3 brake fluid EVERY 200 HOURS EVERY 1000 HOURS OR YEARLY Perform previous services Change differential lube EP Clean and repack front wheel bearings PG Check motor brushes PG Pressure...

Страница 15: ...ry rack They can cause electrical arcing resulting in battery explosion stay clear when lifting lowering or moving the batteries and or accessory lift out battery rack See your authorized cushman deal...

Страница 16: ...g parts Keep hands hair and clothing away from belts and pulleys NOTICE motor terminals should not be turned from original position hold terminal stud nut while torquing the wire terminal retaining nu...

Страница 17: ...3 HPD HPD sequencing fault 1 Improper seq of KSI brake throttle inputs 2 Wrong HPD type selected 3 Misadjusted throttle pot 2 4 THROTTLE FAULT 2 Pot Low broken or shorted 1 Pot Low wire open 2 Pot Low...

Страница 18: ...d in slot of the brake dust shield 1 2 1 Dust shield slot 2 Reaction pin when it is necessary to raise the vehicle for any repair or service use jackstands to provide adequate support Do not rely on h...

Страница 19: ...the batteries every 30 days and recharge as necessary to maintain the specific gravity above 1 230 corrected for electrolyte temperature when it is necessary to raise the vehicle for any repair or se...

Страница 20: ...NOTICE batteries should not be allowed to freeze A cool dry storage area will help prevent self discharge ACCESSORIES ARE AVAILABLE FOR USE ON THIS VEHICLE Accessories include literature concerning in...

Страница 21: ...otor 36 volt dc series 3 hp 2 2 kw at 3000 rpm 7 6 hp 5 7 kw at 800 rpm 3 v belt drive Differential Worm gear reduction aluminum housing 15 67 1 axle ratio Performance Rated capacity 450 lbs 204 kg in...

Страница 22: ...WARD P4 MAIN CONTACT P5 POT HIGH P6 0 5V INPUT P7 POT LOW P11 REVERSE INPUT P12 FORWARD INPUT P14 HIGH INPUT P16 KEYSWITCH INPUT FWD R R POT AY W CAUTION 1 9 W BL 2 W G 3 G 12 BR 14 R 16 W B R W BL G...

Страница 23: ...B R B B B BL 6V MINUTE MISER BRAKE LIGHT SW 6V MAIN CONTACT 0R 2 4 1 CCW 0V 5V DIRECTION SWITCH TUG BRAKE LIGHT SW HEADLIGHT SWITCH A2 S2 A1 AC AC B B FORWARD REVERSE REVERSE WARNING BUZZER BATTERIES...

Страница 24: ...P6 P7 REAR LIGHT P2 REVERSE P3 FORWARD P4 MAIN CONTACT P5 POT HIGH P6 0 5V INPUT P7 POT LOW P11 REVERSE INPUT P12 FORWARD INPUT P14 HIGH INPUT P16 KEYSWITCH INPUT FWD 24V 841208 36V 841112 R R POT AY...

Страница 25: ...LIGHT SW 6V MAIN CONTACT 0R 2 4 1 CCW 0V 5V DIRECTION SWITCH TUG BRAKE LIGHT SW HEADLIGHT SWITCH A2 S2 A1 AC AC B B FORWARD REVERSE REVERSE WARNING BUZZER 890000 BATTERIES Y W BL W BL W BL W B W B Y...

Страница 26: ...attributable to misuse lack of reasonable care or ordinary wear and tear or to the fitting of spares replacements or extra components which are not supplied or approved by us for the purpose The use o...

Страница 27: ...ENT ET DE MAINTENANCE VIGNETTES GRAPHIQUES Horam tre Cette vignette indique l alimentation homologu e dans la Communaut Europ enne P dale de frein P dale d acc l rateur Indicateur de marche avant arri...

Страница 28: ...ETAIRE INTERIEUR DU COUVERCLE ENTREPOSAGE 14 ENTRETIEN ET SERVICE VEHICULE 8 F FONCTIONNEMENT VEHICULE 6 FREIN STATIONNEMENT 5 SERVICE 5 G GARANTIE CUSHMAN 17 GARANTIE ENTRETIEN 16 GARER ABANDONNER LE...

Страница 29: ...NERALITES Le v hicule lectrique Tug de Cushman est aliment par un moteur de type traction de 36 VCC Ses trois 3 courroies trap zo dales pour services intensifs alimentent le diff rentiel La cl de genr...

Страница 30: ...de fabrication sur la vignette NUMERO DE SERIE DU VEHICULE Les num ros de s rie et du mod le du v hicule sont grav s sur la roue droite sous le plateau 4022 Num ros du mod le et de s rie sur la roue C...

Страница 31: ...artie sup rieure de l interrupteur on s lectionne la marche avant en appuyant sur sa partie inf rieure on s lectionne la marche arri re L alarme de r serve retentit quand le s lecteur se trouve en mar...

Страница 32: ...NE JAMAIS L UTILISER SI L INTERRUPTEUR DU SIEGE NE FONCTIONNE PAS CORRECTEMENT VOTRE SECURITE ET CELLE DE CEUX QUI VOUS ENTOURENT DEPEND DE L ATTENTION ET DE LA PRUDENCE EXERCEES LORS DE L EXPLOITATIO...

Страница 33: ...arri re Ne pas utiliser le v hicule si cette alarme ne fonctionne pas 6 Les membres du corps doivent toujours rester l int rieur du v hicule quand il roule S asseoir uniquementsurlesi gepr vupourl op...

Страница 34: ...S Ne pas d passer le r gime normal d exploitation du moteur afin de ne pas l endommager Le circuit lectrique du v hicule comprend un composant de protection Disjoncteur thermique Il vite de surcharger...

Страница 35: ...fin de pouvoir enregistrer son nombre d heures de service il est alors possible d tablir un programme d entretien appropri Le programme de maintenance suivant offre une liste de contr les pour r viser...

Страница 36: ...e frein DOT 3 TOUTES LES 200 HEURES TOUTES LES 1 000 HEURES OU ANNUELLEMENT R aliser les interventions mentionn es au pr alable Remplacer le lubrifiant du diff rentiel EP Entretenir les roulements de...

Страница 37: ...un arc lectrique et de faire exploser les batteries S loigner du levage de la descente ou du d placement des batteries ou du bloc batteries S adresserauconcessionnaireagr Cushmanpour tous renseigneme...

Страница 38: ...r le goujon de la borne en couplant l crou de retenue de la borne entre 5 5 et 8 Nm R gulateur de vitesse Le v hicule est muni d un r gulateur de vitesse lectronique exempt de maintenance 5203 DEL d t...

Страница 39: ...it du c ble inf rieur du potentiom tre 3 S lection incorrecte de la manette des gaz 1 Court circuit de la bobine du contacteur de direction 2 Court circuit de l induit shunt 1 Blocage du contacteur de...

Страница 40: ...e de para poussi res 2 Goupille de r action D poser et reposer comme suit D visser les crous de roue et abaisser la roue le moyeu et l essieu de la fourche avant D visser les quatre crous de retenue d...

Страница 41: ...qu elles soient charg es ad quatement V rifer tous les 30 jours l tat de charge de la D poser et reposer comme suit D visser les crous de retenue de roue et retirer la roue de son moyeu Reposer le pn...

Страница 42: ...55 C d passant 275 C et les diminuer de 0 004 pour chaque 5 55 C au dessous de 275 C AVIS Les batteries ne doivent pas geler Un local sec et froid vite leur d charge automatique ACCESSOIRES OFFERTS PO...

Страница 43: ...r 36V de s rie CC 3 CV 3 000 tr min 7 6 CV 800 tr min entra nement 3 courroies trap zo dales Diff rentiel R ducteur vis sans fin bo tier en aluminum rapport d essieu 15 67 1 Performance Capacit nomina...

Страница 44: ...NT P4 CONTACT PRINCIPAL P5 POT HAUT P6 0 5V ENTREE P7 POT BAS P11 MARCHE ARRIERE ENTREE P12 MARCHE AVANT ENTREE P14 HAUTE ENTREE P16 COMMUTATEUR A CLE ENTREE M AV R R ENSEMBLE POTENTIOMETRE W ATTENTIO...

Страница 45: ...TEUR DE FEU DE FREIN DU MINUTE MISER 6V CONTACT PRINCIPAL 0U 2 4 1 CCW 0V 5V INTERRUPTEUR DE DIRECTION INTERRUPTEUR DE FEU DE FREIN DU TUG INTERRUPTEUR DE PHARE A2 S2 A1 AC AC B B MARCHE AVANT MARCHE...

Страница 46: ...CONTACT PRINCIPAL P5 POT HAUT P6 0 5V ENTREE P7 POT BAS P11 MARCHE ARRIERE ENTREE P12 MARCHE AVANT ENTREE P14 HAUTE ENTREE P16 COMMUTATEUR A CLE ENTREE M AV 24V 841208 36V 841112 R R ENSEMBLE POTENTI...

Страница 47: ...0V 5V INTERRUPTEUR DE DIRECTION INTERRUPTEUR DE FEU DE FREIN DU TUG INTERRUPTEUR DE PHARE A2 S2 A1 AC AC B B AVANT ARRIERE AVERTISSEUR SONORE DE MARCHE ARRIERE 890000 BATTERIES Y W BL W BL W BL W B W...

Страница 48: ...ale Elle exclut l installation et l utilisation de pi ces de rechange remplacements ou composants suppl mentaires qui ne sont pas livr s ou agr s par nous L utilisation d huiles ou de graisses non rec...

Страница 49: ......

Страница 50: ...ondiale Performance et Soutien RansomesJacobsenLimited West Road Ransomes Europark Ipswich IP3 9TT Angleterre No d Immatriculation au Registre du Commerce Britannique 1070731 www ransomesjacobsen com...

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