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TI45014D Battery Charger/Conditioner

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Section 5- Operating Procedures

5.1 – Before Operation

The TI45014D Battery Charger/Conditioner is engineered to provide continuous output power.  The charger 

can be left connected to a battery until it is ready for use, because of the intelligent recharging system that 

prevents the TI45014D from overcharging the battery.  Prior to connecting the TI45014D to an ac power 

source, be sure that the charger is at least 20 feet away from any fuel source to avoid a potential explosion 

due to sparking.

5.2 – Connecting the Battery Charger

When you are ready to charge the battery in question, simply follow procedures below.  The LED will show 

the battery’s state of charge, and the cooling fan will start running after approximately one second.  Let the 

battery fully recharge.  The amount of time needed to charge the battery can be determined by dividing the 

amp hour rating of the battery by the output of the charger.  For example, a 24 V battery with a 45 Ah rating 

using 24 Vdc TI45014D Battery Charger will take approximately 1 hour to charge.  The TI45014D can be 

left connected to the battery past the charge time due to the intelligent recharge system and will continue 

to maintain and condition the battery while connected.

1. 

If the TI45014D Battery Charger is already connected to the battery and hard mounted to the 

vehicle: 

Plug the AC Line Cord into the appropriate ac source.

A. 

Check to see that the LED shows that status of the charge.  

B. 

Check to see that the fan is running when the Battery Status LED is below 100%.

C. 

CAUTION

Failure to follow these steps in order can cause arcing 

and or sparks.

2. 

If the TI45014D Battery Charger is not connected to the battery:

Disconnect the DC Output Cable Assembly.

A. 

Attach the Alligator Clamps to the Battery.  Positive connector first, then negative.

B. 

Plug in the AC Line Cord to the TI45014D (if disconnected).

C. 

Plug in the AC Line Cord to the appropriate AC source.

D. 

Connect the DC Output Cable Assembly.

E. 

Check to see that the LED shows that status of the charge.

F. 

Make sure that the unit is at least 20 feet (6 meters) 

away from the nearest fueling source before connecting  

ac power.

WARNING

Содержание TI45014D

Страница 1: ...Charger Conditioner NSN 6130 01 625 6382 User Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax...

Страница 2: ...ow instructions in this user manual can result in unit damage and or injury or death by electrical shock Any attempts to open or examine the inside of this unit via a tool or device borescope probe et...

Страница 3: ...5 Physical Dimensions 6 2 6 General Specifications 7 2 7 Airflow Ports 8 Section 3 Features Overview 9 3 1 AC Input Receptacle 9 3 1a IEC Line Cord Options 9 3 2 AC Input Selector Switch 9 3 3 AC Inpu...

Страница 4: ...2 Normal Function Test Procedures 21 22 6 3 Unit Servicing 22 6 4 Packaging and Shipping 22 Section 7 Frequently Asked Questions 23 Section 8 Troubleshooting 24 25 Section 9 Performance Data 26 9 1 P...

Страница 5: ...egree Fahrenheit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min...

Страница 6: ...e of hazard WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if...

Страница 7: ...electrical connections from the TI45014D Battery Charger Conditioner are plugged into ac line voltage See Section 6 1 for standard pro cedures in wet conditions CAUTION Unit Damage Potential Damage m...

Страница 8: ...e complete operating instructions and procedures for the TI45014D Battery Char ger Conditioner The TI45014D Battery Charger Conditioner has been designed to rapidly recharge any 12 or 24 volt battery...

Страница 9: ...tects the internal electrical circuit from damage caused by overload or short circuit Acts as an On Off switch for the Battery Charger Conditioner DC Output Circuit Breakers 4 Trips if an over current...

Страница 10: ...nput Receptacle 1 Connects to standard ac cable Detachable ac line cord included AC Input Voltage Selector Switch 2 Allows manual selection of either 120 Vac or 240 Vac input voltage see Section 3 2 f...

Страница 11: ...2 5 Physical Dimensions Measurements are in inches and millimeters Figure 2 5 1 TI45014D Battery Charger Conditioner Physical Dimensions 20 16 512 1 16 46 418 2 18 99 482 3 4 00 101 7 3 32 84 4 10 53...

Страница 12: ...68 W 8 2 A rms 240 Vac 60 Hz 1944 W 16 2 A rms 120 Vac 60 Hz Output 1140 W 80 A continuous 14 25 Vdc or 40 A continuous 28 5 Vdc Frequency 45 400 Hz Temperature Ratings Operating temperature 40 F to 6...

Страница 13: ...oad At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F In more extreme temperatures greater than 90 F the exhaust air will not exceed the ambient tempera...

Страница 14: ...00 053 North American Line Cord TI25000 002 Italian Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 005 England UK Line Cord TI25000 006 Swiss Line Cord...

Страница 15: ...hort circuit It also acts as an On Off switch for the Battery Charger Conditioner Figure 3 3 1 AC Input Circuit Breaker highlighted in blue 3 4 DC Output Receptacle The main DC Output Receptacle shown...

Страница 16: ...s highlighted in blue 3 5 DC Output Circuit Breakers The DC Output Circuit Breakers are located on the top panel of the TI45014D See Figure 3 5 1 Each circuit breaker has an output of 40 amps They can...

Страница 17: ...Heat Sinks highlighted in blue 3 8 Mounting Base The Mounting Base allows for easy mounting of the unit to any vehicle or other hard surface Eight mount ing holes have been strategically placed to pr...

Страница 18: ...aching AC Power Failure to use proper grounding can create a shock hazard Depending on geographic location the stan dard 220 Vac 50 Hz power cord may require a foreign plug adapter for compatibility U...

Страница 19: ...the rocker switch to the OFF position outlined in yellow Connect Duel Output Mini DC to Main DC Output 2 outlined in blue Determine which configuration is suited for your use on 3 pages 18 19 Connect...

Страница 20: ...Battery Charger Conditioner 15 4 Pre Operation Procedures Figure 4 3 3 Alligator Clamp Connectors and color coding Red Positive Black Negative Figure 4 3 2 TI2007 029 Dual Output Mini DC to Alligator...

Страница 21: ...Ah rating using 24 Vdc TI45014D Battery Charger will take approximately 1 hour to charge The TI45014D can be left connected to the battery past the charge time due to the intelligent recharge system a...

Страница 22: ...C Source A Unplug the AC Line Cord from the TI450 B Disconnect the Negative Black lead of the Alligator Clamp from the Battery C Disconnect the Positive Red lead of the Alligator Clamp from the Batter...

Страница 23: ...ect Set A Negative Black to Negative terminal on Battery 1 Alternative configuration The Negative black from Set A can also be connected or clamped together to the Positive red from Set B as opposed t...

Страница 24: ...e Red from Set B to the Positive terminals on Battery 2 Lastly connect Negative Black from Set B to the Negative terminal on Battery 2 12V 40 amps to each battery 12V 12V 1 2 V 1 2 V SET A SET B 12V 1...

Страница 25: ...put power cables when handling the TI45014D Battery Charger Conditioner Always inspect cables prior to use If damage is evident as shown in Figure 6 1 1 contact Tesla Customer Service Do not attempt t...

Страница 26: ...ternal Resistance Testing for Shorts It is essential to test for shorts to detect any problems with the unit To do so you will need to set your mul timeter to measure or resistance You can test to see...

Страница 27: ...unit is ready for use 6 3 Unit Servicing The TI45014D Battery Charger Conditioner is a maintenance free sealed unit No repairs outside of Tesla are authorized Warranty will be voided if unit is tamper...

Страница 28: ...e battery s rated amp hours and dividing this number by the TI45014D s maximum output current For example a 12 V 20 Ah battery will take one hour to charge using a TI45014 series Battery Charger Condi...

Страница 29: ...utput Cable Is the DC Output Circuit Breaker tripped see Section 4 4 No Proceed to next step Yes Reset the breaker With the Battery Charger plugged into ac line voltage check the dc output with a mult...

Страница 30: ...serviced please contact Tesla Customer Service by phone at 302 324 8910 or by email at tesla1 teslaind com and a representative will explain the return process For your convenience a Repair Request F...

Страница 31: ...vironmental extremes The data can also be used to es tablish local operating procedures and to maximize the unit s life 9 2 Explanation of Data The data presented covers the full range of operating co...

Страница 32: ...arger Conditioner 27 9 Performance Data 9 4 Performance Graph Approximate charging time 25 C needed to fully recharge battery 12V BATTERY 80 AMP CHARGER 15 30 45 60 75 90 24V BATTERY 40 AMP CHARGER 30...

Страница 33: ...52 6 14 0 6 8 19 0 66 2 52 0 125 6 46 0 50 8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 4...

Страница 34: ...atically adjusts the recharge rate to maximum per formance and minimize cell degradation Lead Acid Battery A battery that uses the reaction of lead and lead oxide with sulfuric acid electrolytes to pr...

Страница 35: ...Conditioner using TI2007 070 is 40 amps continuous 28 5 Vdc to charge and condition aviation batteries 10 2 TI2007 071 Mini DC to Compact NATO Cable Assembly The Tesla TI2007 071 Mini DC to Compact N...

Страница 36: ..._ Email _______________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model ____...

Страница 37: ...Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com...

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