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TI4200 GPU-24-PFC

15

3

Operating Procedures

3.8 – Normal Function Test Procedures

This section involves “normal function” test proce dures, and includes steps necessary to ensure that the 

unit is operating within specified para meters prior to use.  A digital multimeter (an example is shown in Figure 

3.8.1) capable of measuring dc and ac voltage and resistance will be required to perform some of the tests.  

These functional test procedures should become routine.

Figure 3.8.1 – Digital Multimeter

Check Unit for Evidence of Damage

Check for dents, punctures, case distortion or misalignment, and cracked or loose connec tors.  If no damage 

is evident, proceed to the next step.  If damage is evident, contact Tesla™ Industries, Inc.

Figure 3.8.2 – Damaged Unit

Misaligned Case with Bent Faceplate

Содержание TI4200 GPU-24-PFC

Страница 1: ...I4200 GPU 24 PFC User Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com www tesl...

Страница 2: ...pened or disassembled for any reason Always protect the unit from short circuit Shipping Hazards The unit contains sealed dry cell rechargeable batteries that do not pose a shipping hazard 09 23 20 Al...

Страница 3: ...oors or in a well ventilated area Causes damage to central nervous system blood and Contact with internal components may cause irritation or severe burns Avoid contact with internal acid kidneys throu...

Страница 4: ...bicarbonate lime etc Wear acid resistant clothing boots gloves and face shield Do not allow discharge of unneutralized acid to sewer Acid must be managed in accordance with local state and federal req...

Страница 5: ...ator 8 2 9 Active Power Factor Correction 9 2 10 AC Input Circuit Breaker 10 2 11 AC Line Cord 10 2 12 24 Vdc Output Connector 11 2 13 Interface Connector 11 Section 3 Operating Procedures 12 3 1 Oper...

Страница 6: ...27 6 2 Basic Usage Operation Questions 28 6 3 Basic Troubleshooting 29 30 Section 7 Performance Data 30 7 1 Purpose 30 7 2 General 30 7 3 Data Basis 30 7 4 Specific Conditions 30 7 5 General Condition...

Страница 7: ...enheit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min Minimum MP...

Страница 8: ...rd WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not stric...

Страница 9: ...mage Potential The unit will be damaged if unapproved ac power is applied This Unit operates from Single Phase 200 260 Vac 40 Hz 450 Hz This must match ac power source hangar wall flight line ac power...

Страница 10: ...m This is the only PFC on the market that is capable of operating at 40 Hz to 450 Hz with 2 THD Total Harmonic Distortion What this means for the end user is that this GPU is capable of producing the...

Страница 11: ...active cooling for internal components LED Charge Status Meter 4 Displays current battery charge status when pressed 50 Amp Twist Lock AC Power Cord 5 Provides 33 5 amps 208 Vac 60Hz 50 amp service re...

Страница 12: ...amps 200 amps continuous 28 5 Vdc 5700 Watts when plugged into ac power 223 amp hours 6 212 watt hours with ac power 23 amp hours 512 watt hours of rechargeable battery power without ac power Recharg...

Страница 13: ...ling system will efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F In more extreme temperatures...

Страница 14: ...ted in both the horizontal Figure 2 7 1 and vertical Figure 2 7 2 positions as shown Make sure that the airflow is not obstructed from air intake figure 2 7 3 and outlet Figure 2 7 4 Figure 2 7 2 Vert...

Страница 15: ...2 and hold for approximately 2 to 3 seconds The LED bar graph should light up indicating the status of the power cells 3 In addition the fan s should start operating when the button is pressed If you...

Страница 16: ...what contribute to a poor Power Factor The higher order harmonics in the ac current cause the skin effect of the conductors carrying the ac currents to the load to increase Skin effect in ac circuits...

Страница 17: ...aker acts as an On Off switch for the unit Figure 2 10 1 AC Input Circuit Breaker 2 11 AC Line Cord The ac line cord is a 25 long SOOW 600 Volt 8 3 Cable with a 50 Amp Twist Lock TI25000 058 CS8265 25...

Страница 18: ...Output Connector is not in use cover the receptacle with the protective cover see Figure 2 12 1 This will protect the Output Connector from dust and foreign matter Figure 2 12 1 24 Vdc Output Connect...

Страница 19: ...ng Procedures 3 1 Operating Procedures This section covers normal procedures and steps necessary to ensure safe and efficient operation of the unit NOTE When not in use the unit should always remain p...

Страница 20: ...ove the unit into a cooler climate such as shade or air conditioning when possible Perform a full function test prior to use after the unit has been allowed to cool 3 6 Temperature Specifications Cold...

Страница 21: ...h 0 76 cm or continuously between 0 30 and 0 10 inch per hour OK OPERATION NOT RECOMMENDED Light rain drizzle or sleet Precipitation falling on a continuous basis between 0 10 inch and less than 1 50...

Страница 22: ...Figure 3 8 1 capable of measuring dc and ac voltage and resistance will be required to perform some of the tests These functional test procedures should become routine Figure 3 8 1 Digital Multimeter...

Страница 23: ...26 5 to 28 Vdc depending on state of charge Figure 3 8 3 Testing DC Receptacle Better than 10 M Ensure no short exists Negative DC receptacle terminal and unit case Positive DC receptacle terminal an...

Страница 24: ...ted from air intake and outlet see section 2 6 3 Check that all connections are secure and free from water 4 Figure 3 9 1 TI4200 GPU 24 PFC 3 10 Transporting Unit The TI4200 GPU 24 PFC has a telescopi...

Страница 25: ...aft voltmeter should indicate 24 Vdc to 23 5 Vdc 23 Vdc minimum Ensure dc power cable plug is fully seated into the vehicle or aircraft s dc receptacle Figure 3 11 2 Attaching NATO DC Power Cable to v...

Страница 26: ...bus power should come on and aircraft voltmeter should indicate 27 5 Vdc to 23 5 Vdc 23 Vdc minimum If current demand is above 200 amps converter output voltage will drop below 28 5 Vdc and two or mo...

Страница 27: ...s It is also an optimum voltage for powering avionics and lighting on most aircraft The GPU s ac to dc converter produces continuous amps of dc power depending on the size of the system Figure 3 13 1...

Страница 28: ...icator should show a single steady green bar or a single green bar blinking The fan will also come on at reduced speed This is normal operation indicating the unit is in standby mode and is ready for...

Страница 29: ...from the vehicle once the engine is started and the starter generator is running This feature will enable you to start multiple vehicles without reconnecting to ac power if the GPU is allowed to back...

Страница 30: ...damaged if recharged by NiCad or Lead Acid type battery chargers Power cells should only be charged by either the GPU s internal charger and the ac power cord furnished with the equipment or when con...

Страница 31: ...t cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the unit Always inspect cables prior to use If no damage is evident p...

Страница 32: ...al the crate on all sides and return it to Tesla at the address listed below Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORATED 101 CENT...

Страница 33: ...tart aboard your aircraft You may take the Turbo Start anywhere you travel ensuring that you will always have power 4 How much power will my Turbo Start provide Depending on the system the Turbo Start...

Страница 34: ...get my Turbo Start serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the unit at our facility we will exam...

Страница 35: ...lways running when I am plugged into ac power Constant cooling fan operation ensures proper and consistent ventilation of the unit 6 Why does the cooling fan slow down Cooling fan rpm varies for bette...

Страница 36: ...ac outlet AC line cord is damaged or bad A Is ac line cord fully plugged into unit B and wall outlet AC circuit breaker has been tripped C No ac power at outlet D Do a continuity test on the ac line c...

Страница 37: ...put out 28 5 volts dc power Unit is not plugged in A Plug unit into ac power source to A maintain 28 5 Stand alone Vdc is 24 Volts B unplugged 9 Unit stand alone voltage is less than 23 volts Cells di...

Страница 38: ...nce chart under DATA BASIS The applicable report and date of the data are also given The data provided generally are based on one of three categories Derived From Actual Controlled Testing Controlled...

Страница 39: ...50 8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 42 0 43 6 9 0 15 8 24 0 75 2 57 0 134 6 41...

Страница 40: ...t TI4200 Output Voltage MINUTES 23 AMP CONSTANT CURRENT LOAD MAXIMUM OUTPUT CURRENT AMPS Calculation based on actual test data at Pratt Whitmey on 30 March 1992 SECONDS 1500 1350 1200 1050 900 750 600...

Страница 41: ...Integrated with the Tesla Turbo Start GPU power supply the DVAM is a valuable tool for troubleshooting and conducting systems checks The DVAM 3100A can be ordered through customer service at Tesla 8 4...

Страница 42: ...ability and connectivity To extend the life of the Cobra Connector included with your unit replacement contacts posts noses and tools can be ordered through the Tesla Customer Service TI2005 238 Cobra...

Страница 43: ...Email _______________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model ______...

Страница 44: ...Tesla 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com www tesla1 com...

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