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8

HIGH POWER WALL CONNECTOR INSTALLATION GUIDE

Installation Overview

TOOLS REQUIRED

Before installing the High Power Wall 
Connector, ensure you have the following 
tools:

•

Pencil or marker

•

Drill and 9/32”and 3/16” drill bits

•

T20  torx  driver

•

Hole saw (1 1/4” / 32 mm)

•

Sharp knife or razor

•

Phillips screwdriver

•

Ratchet wrench with 8 mm and 17 mm 
sockets, and a 2” (minimum) extension

•

Voltmeter or digital multimeter (to 
measure AC power at the site)

OVERVIEW OF STEPS

After running service wiring to the desired 
installation location using 1” (25 mm) conduit, 
(see pages 4 through 6), and installing the 
appropriate circuit breaker (see page 7), TURN 
OFF THE POWER SUPPLY. Then follow these 
steps to install the High Power Wall 
Connector: 

1

Check box contents (see page 9)

2

Install wall bracket (see page 10)

3

Prepare for installation (see page 11)

4

Mount on wall (see page 12)

5

Connect wiring (see page 13)

6

Confirm a successful installation (see 
page 14)

7

Set operating current (see page 15)

8

Secure cover and power up (see page 16)

9

Install Cable Organizer (see page 17)

HPWC_Install_Guide.book  Page 8  Wednesday, April 2, 2014  3:30 PM

Содержание HPWC

Страница 1: ...HIGH POWER WALL CONNECTOR HPWC INSTALLATION MANUAL HPWC_Install_Guide book Page 1 Wednesday April 2 2014 3 30 PM...

Страница 2: ...tion is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired...

Страница 3: ...RDINANCES Safety Information 1 Specifications 2 Features 3 Service Wiring North America 4 Service Wiring Europe 6 Circuit Breaker 7 Installation Overview 8 Step One Check Box Contents 9 Step Two Insta...

Страница 4: ...HPWC_Install_Guide book Page ii Wednesday April 2 2014 3 30 PM...

Страница 5: ...y exist or appear to have entered damaged or corroded the High Power Wall Connector do not use the High Power Wall Connector Do not touch the High Power Wall Connector s end terminals with sharp metal...

Страница 6: ...AC to ground Do not use the third leg 208V stinger 230V AC single phase LINE NEUTRAL and EARTH Current Maximum 100A circuit breaker The maximum current for charging the vehicle is 80A or 20 kW At 240V...

Страница 7: ...blem is immediately sensed a second time the High Power Wall Connector waits 15 minutes before trying to charge This process repeats eight times and if all attempts are unsuccessful power is removed a...

Страница 8: ...nduit fits into the opening on either the back or the left side of the High Power Wall Connector as described on page 11 The service connections described next are primarily used in North America For...

Страница 9: ...he two phases on either side of the center tap can be used The two used phases must each measure 120V to neutral Consult the transformer manufacturer s literature to verify that the single leg can sup...

Страница 10: ...e left side of the High Power Wall Connector as described on page 11 The service connections described below are primarily used in Europe and Australia sometimes known as TT Power Grid For service con...

Страница 11: ...its operating current based on the type of circuit breaker being used 40 to 100 amps To install a breaker Turn off AC power to the distribution panel circuit breaker box Install the circuit breaker ap...

Страница 12: ...S After running service wiring to the desired installation location using 1 25 mm conduit see pages 4 through 6 and installing the appropriate circuit breaker see page 7 TURN OFF THE POWER SUPPLY Then...

Страница 13: ...If any components are damaged or missing contact Tesla High Power Wall Connector assembly Mounting bracket M10 lag screws and washers 2 Ground wire M6 flange screws 2 Cable Organizer Cable Organizer...

Страница 14: ...connector is located at a maximum of 48 from floor level The minimum height is 18 46 cm if mounting indoors and 24 61 cm if mounting outdoors 2 Drill two 3 8 7 1 mm holes in the wall 3 Attach the wall...

Страница 15: ...way to avoid damaging it when completing the next step 4 Use a 1 1 4 32 mm hole saw to remove the power entry knock out from either the side or back of the connector CAUTION When using the hole saw do...

Страница 16: ...ver the bolts on the mounting bracket as shown below 2 Attach the ground wire as shown below 3 Use the supplied flange screws to fasten the connector onto the bracket Use a ratchet wrench and 8 mm soc...

Страница 17: ...Pull the service wiring into the High Power Wall Connector If using a hub connect conduit to the hub before connecting it to the enclosure 3 Strip the three wires 3 8 10 mm 4 Connect wiring to the ter...

Страница 18: ...he front cover yet 4 Turn on the power 5 Hold the RESET button for five seconds This button is located on the lower right side of the High Power Wall Connector You should hear the contacts close and s...

Страница 19: ...djust the DIP switches to set the operating current based on the type of breaker being used see page 7 Use a pointed non conductive object such as a plastic pen NOTE Power MUST be turned off before se...

Страница 20: ...l it clicks into place 2 Using a T20 torx driver re attach the two security screws that you removed from the bottom of the High Power Wall Connector in Step Two Install Wall Bracket on page 10 3 Turn...

Страница 21: ...holes in the wall 3 Insert the two Poly Set anchors into the holes until their flanges are flush 4 Use the supplied Phillips screws and washers to secure the bracket to the wall To ensure the screws...

Страница 22: ...ashes The High Power Wall Connector did not pass its internal self check Unplug the High Power Wall Connector from the car and press the RESET button Plug the High Power Wall Connector back into the c...

Страница 23: ...High Power Wall Connector the charging cable and the connector end of the charging cable with a clean dry cloth to remove any accumulation of dust and dirt WARNING Turn off input power at the circuit...

Страница 24: ...ve special training expertise tools and supplies with respect to the High Power Wall Connector and in certain cases may employ the only persons or be the only facilities authorized or certified to wor...

Страница 25: ...rnia 94304 Attention Vehicle Service Please include the following information High Power Wall Connector and Invoice Date Your name and contact information Name and location of the Tesla Store and or T...

Страница 26: ...dards and render a decision A settlement satisfactory to all parties may be negotiated at any time including prior to or after the arbitrator s decision NCDS s decision is binding on Tesla but not on...

Страница 27: ...HPWC_Install_Guide book Page 1 Wednesday April 2 2014 3 30 PM...

Страница 28: ...3500 Deer Creek Road Palo Alto CA 94304 HPWC_Install_Guide book Page 2 Wednesday April 2 2014 3 30 PM...

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