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6. Maintenance

Maintenance

6.1 Maintenance

TC-5915AP Pneumatic Shield Box is designed and built for long life and easy maintenance.

Optimal RF shielding is obtained by using gaskets between the body and the lid. It must be checked

periodically for wear and tear which would compromise the performance. Pressure on the gasket by

the lid results in a proper RF seal.

Check List for Maintenance

●

Check for loose screws and tighten with proper tools, if necessary.

●

Check for a loose connection. If a loose connector is found, tighten the connector with proper tools.

●

Check for a damaged cable, especially near the connector-cable neck. Replace any damaged cables

found.

●

Visually inspect the RF seal (gasket) between the Shield Box body and lid for wear and tear.

●

If there is excessive amount of dust or foreign substance on the aluminum surface (especially parts

contact with gaskets), wipe it out with dry cloth.

Figure 6-1

TC-5915AP Gasket Locations

Содержание TC-5915AP

Страница 1: ...TC 5915AP Pneumatic Shield Box User Manual R20191111...

Страница 3: ...SCOM Sales and Service Office PART 2 Hardware Description 2 Hardware Overview 2 1 Component Identification 2 2 Dimensions 3 Optional Panels Fixture 3 1 I O Interface Panels 3 2 Fixtures PART 3 Putting...

Страница 4: ...ol with Terminal Application on PC 5 5 RS 232C Command List 5 6 RS 232C Commands in Detail PART 4 Maintenance 6 Maintenance 6 1 Maintenance 6 2 Performance Test 7 Expendables and Accessories 7 1 Expen...

Страница 5: ...Revision History v Revision Record Revision Description Date v1 0 Initial Draft 2019 10 17 v1 1 First Release 2019 11 12...

Страница 6: ...s warranty does not apply to Expendables and Accessories and any failure or damage caused by improper use or unauthorized service In such cases TESCOM may refuse to offer any service under the warrant...

Страница 7: ...ate in explosive atmosphere To avoid injury or fire hazard do not operate this product in an explosive atmosphere Provide proper ventilation To prevent product overheating provide proper ventilation D...

Страница 8: ...es that could result in damage to the product or other property Symbols The following symbols may appear in this manual or on the product Symbol Meaning Crush hazard Moving part can cause serious inju...

Страница 9: ...PART 1 1 Getting Started...

Страница 10: ...tion service and development Key Features High RF shielding Pneumatic control of lid open close and optional fixture motions EMI filter on all Data and DC lines Easily customizable to meet various tes...

Страница 11: ...erface panels may cause different results Frequency Shielding effectiveness dB 100 to 2000 MHz 70 dB 2000 to 3000 MHz 70 dB 3000 to 6000 MHz 60 dB 1 3 Initial Inspection When TC 5915AP is delivered in...

Страница 12: ...ace at room temperature 1 5 Optional Parts Check Referring to 3 Optional Panels Fixture check optional panels and accessories whether they are in place as you ordered 1 6 TESCOM Sales and Service Offi...

Страница 13: ...PART 2 5 Hardware Description...

Страница 14: ...15AP Component Identification No Description No Description 1 Lid 9 Air Cylinder 2 Lid Handle 10 Lid Close Sensor 3 Lid Open Close Button 11 Hinge 4 Power ON OFF Switch 12 I O Interface Panel 5 Green...

Страница 15: ...Probe UP Air Port 4 Speed control function excluded 2 Probe DOWN Air Port 4 Speed control function excluded 3 Handler IN Air Port 4 Speed control function excluded 4 Handler OUT Air Port 4 Speed cont...

Страница 16: ...e 2 3 TC 5915AP Inside D SUB 9P Female Connector Pin Map Pin Number Female Description 1 Probe Sensor GND 2 Probe Sensor Signal 3 Handler Sensor GND 4 Handler Sensor Signal 2 1 2 TC 5915AP Control Box...

Страница 17: ...onnector 6 Solenoid Valves JP11 Solenoid Valve Connector for Handler 7 JP10 Solenoid Valve Connector for Probe 8 JP9 Solenoid Valve Connector for Lid JP8 Solenoid Valve Connector for Lid 9 Sensors JP2...

Страница 18: ...10 Dimensions 2 2 Dimensions...

Страница 19: ...Dimensions 11...

Страница 20: ...outside and SMA f inside One 1 DB9 p outside and DB9 s inside 1000 pF Pi filter One 1 DB25 p outside and DB25 s inside 1000 pF Pi filter Data Interface Panel M591502D Two 2 N f outside and SMA f insi...

Страница 21: ...s By selecting and combining from the list below you can set your own I O interface panel Table 3 3 Custom I O Interface I O Interface Order Number Transmission Speed Line Voltage Typical Shielding DB...

Страница 22: ...mA Max Current 1 5 A 80 dB from 0 5 to 2 GHz 80 dB from 2 to 3 GHz 75 dB from 3 to 6 GHz RJ 45 Filter 3409 0022A 1 Gbps Copper Line Ethernet 1000 BASE T 60 dB from 0 5 to 2 GHz 70 dB from 2 to 3 GHz 7...

Страница 23: ...nge Impedance V S W R RF N SMA Connector 3408 0038 From DC to 6 GHz 50 1 15 max RF SMA SMA Connector 3408 0039 From DC to 8 GHz 50 1 15 max 3 2 Fixtures TESCOM offers flexible fixtures that can change...

Страница 24: ...TESCOM offers custom fixtures as well as standard fixtures to meet your demand In addition there are various Antenna Coupler options to set the best measuring system for your specific device Figure 3...

Страница 25: ...PART 3 17 Putting into Operation...

Страница 26: ...e and check whether the following accessories are included Exterior and Accessory Inspection 1 Upon receiving the TC 5915AP check for any damages that could have occurred during shipment 2 Referring t...

Страница 27: ...5 9703 0074 Air Coupler CPS15 6W 1 6 C5915AP 0010 Cylinder Lock 1 In case of any abnormality do not install or operate Shield Box for your own safety Please contact TESCOM immediately 4 2 Connecting S...

Страница 28: ...motion connect the 24V DC Power Supply Adapter bundled with the product For your own safety please use the 24V DC Power Supply Adapter provided by TESCOM Turning Shield Box On 1 Press the power switch...

Страница 29: ...ecting air hose Compressed Air Requirement Input air pressure 5 10 bar Main air connector 6 mm OD hose one touch push on fitting It is highly recommended that the compressed air system must be used in...

Страница 30: ...ear point of Air Coupler 3 Push the front side of Air Coupler on Air Input Connector until you hear a click sound 4 Open the air valve and supply the compressed air The lid of Shield Box will pop open...

Страница 31: ...ening The Lid Press either one of the two OPEN CLOSE buttons to open the lid Counting Function TC 5915AP counts the number of lid open close cycle and saves it on the memory The cumulative number of o...

Страница 32: ...4 3 Shield Box Operation with Fixture The fixture operation mode of standard TC 5915AP is set as Handler Mode Off Probe Mode Timer at the time of release You can check it with the query SOLENOID MODE...

Страница 33: ...s already fixed upon release and can not be changed Off Mode The operation of fixture is off It is NOT recommended operating fixture with the Timer Mode Without sensors the lid may close even when the...

Страница 34: ...nsor detects that the operation is incomplete everything returns to the previous position and the red LED will be turned on 4 3 3 Fixture Connection Connecting air hose The air hose for fixture is 4 m...

Страница 35: ...d Box Operation with Fixture 27 Figure 4 6 TC 5915AP Fixture Connection Figure 4 6 TC 5915AP Fixture Connection above is just a recommendation so the actual connection may be adjusted for your conveni...

Страница 36: ...Operation without Fixture In order to work Shield Box without fixture the fixture mode must be set to Off Mode Refer to 5 6 2 2 Handler Probe Configuration Commands If the fixture mode is set to Senso...

Страница 37: ...RS 232C 5 1 RS 232C Cable Connection Connect RS 232C Cable to RS 232C DB9 Connector on the rear side of Shield Box RS 232C Port on Shield Box is a DB9 Connector Female so DB9 Data Cable DB9 p to DB9 s...

Страница 38: ...ocol 5 3 1 Command and Response Message 1 Every time a command is sent from PC to Shield Box a CR Carriage Return Wr 0x0D is sent at the end of it Command r 0x0D 2 When a command is sent a response Re...

Страница 39: ...eld Box using a communication software Terminal The application is free to download from here https sites google com site terminalbpp Before beginning set everything up in 4 2 Connecting Setting Up ch...

Страница 40: ...on PC 4 Send a command and get a response 1 Enter MODEL on the command prompt and check CR then press Send 2 A response the model name and the firmware version will appear on Receive window 3 Check th...

Страница 41: ...HANDLER MODE TIMER OK Set Handler Mode to Timer Mode HANDLER MODE OFF OK Set Handler Mode to Off Mode PROBE MODE SENSOR OK Set Probe Mode to Sensor Mode PROBE MODE TIMER OK Set Probe Mode to Timer Mod...

Страница 42: ...e ERR40 Status error It occurs when an invalid command is sent For example a Handler OUTWARD or Probe UPWARD while the lid is closed It is returned if the command is sent when the motion can not be do...

Страница 43: ...15AP_STD_Ver 5 2 2019 04 09 COUNT A query to check how many times the lid has opened Type Query Input COUNT Response 8 digit number ex 00000029 5 6 2 Configuration Commands 5 6 2 1 Lid Button OPEN CLO...

Страница 44: ...ose DUAL HAND OFF Only one Lid OPEN CLOSE Button is enough to close DUAL HAND ON A command to set the Lid OPEN CLOSE operation in Dual Hand Mode Two buttons on both sides of the control box must be pr...

Страница 45: ...E SENSOR PROBE MODE TIMER PROBE MODE OFF SOLENOID MODE A query to check the operating mode of Handler Probe Type Query Input SOLENOID MODE Response Handler mode Probe mode mode OFF TIMER SENSOR Exampl...

Страница 46: ...ler in Timer Mode Type Command Input HANDLER MODE TIMER Response OK HANDLER MODE OFF A command to set the Handler in Off Mode Type Command Input HANDLER MODE OFF Response OK PROBE MODE SENSOR A comman...

Страница 47: ...Input PROBE MODE OFF Response OK 5 6 3 Lid Operation Commands OPEN CLOSE LID OPEN A command to open the lid Type Command Input OPEN Response OK OK The lid opens or is already open If the lid does not...

Страница 48: ...s only when the Handler is in Sensor Mode The horizontal operation of the fixture is incomplete ERR30 Probe downward sensor error It occurs only when the Probe is in Sensor Mode The vertical operation...

Страница 49: ...rk and will return ERR40 Type Command Input INWARD Response OK ERR20 ERR40 OK The Handler is at inward position ERR20 Handler inward sensor error It occurs only when the Handler is in Sensor Mode The...

Страница 50: ...when an invalid command is sent For Example Handler OUTWARD or Probe UPWARD command is sent while the lid is closed Probe DOWNWARD or UPWARD command is sent while the Handler is at outward position H...

Страница 51: ...and is sent while the Probe is in Off Mode DOWNWARD A command to lower the Probe down Type Command Input DOWNWARD Response OK ERR30 ERR40 ERR90 OK The Probe is at downward position ERR30 Probe downwar...

Страница 52: ...pen automatically Type Command Input PASS Response OK ERR40 OK turns the green PASS LED on and the lid opens ERR40 Status error The command is sent while the lid is open FAIL A command that decides FA...

Страница 53: ...PART 4 45 Maintenance...

Страница 54: ...eck List for Maintenance Check for loose screws and tighten with proper tools if necessary Check for a loose connection If a loose connector is found tighten the connector with proper tools Check for...

Страница 55: ...n the surface of lid contacting area can significantly reduce the effectiveness of the Shield Box This section describes the test and calibration procedure for the Pneumatic Shield Box Performance tes...

Страница 56: ...cy Shielding effectiveness dB 100 to 2000 MHz 70 dB 2000 to 3000 MHz 70 dB 3000 to 6000 MHz 60 dB The shielding effectiveness above is measured with blank panels other I O interface panels may result...

Страница 57: ...ectrum analyzer and signal generator on 2 Using an RF cable connect the RF Connector N Type on the rear side of TC 5915AP Shield Box to the RF output port N Type of signal generator 3 Open the Shield...

Страница 58: ...tton on the spectrum analyzer to set the maximum value of measurement standard Figure 6 3 Searching for Maximum Reception 8 Close the lid 9 Set the input range of the spectrum analyzer as follows Cent...

Страница 59: ...hield Box or the lid 11 See if the difference between the measurement standard a and the maximum leakage b is within the specification Shielding Effectiveness of the product Figure 6 5 Spectrum Analyz...

Страница 60: ...order 7 1 Expendables and Accessories Below is the list of expendables and accessories Please note that these items are NOT under warranty Table 7 1 List of Expendables Accessories No View Part design...

Страница 61: ...Expendables and Accessories 53 Figure 7 1 TC 5915AP Gasket Location...

Страница 62: ...hat the power cord is connected to the product and the switch is on Verify that the power supply is not short or out Verify that the line voltage is within range of 100 240 VAC Compressed Air Check Ch...

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