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54

VII.  MAINTENANCE  

 
 
ATTENTION  !!! 

There  are  no  parts  inside  the  UPS  or  battery  group  that  needs  service  or  maintenance 

work that should be done by user. Therefore DO NOT OPEN THE COVER OF UPS. Never 
touch on  any  terminal of battery  group. There is risk of electric shock inside the UPS even 
when  it  is  completely  turned  off  (because  of  energy  storage  components).  Therefore 
unauthorized  openning  of  the  UPS  cabinet  for  repairment,  maintenance  etc.  is  not 
recommended and forbidden. Otherwise serious injuries may happen.  

 
 

7.1 Scheduled Maintenance  

 

Some  parts  and  components  used  inside  UPS  requires  periodic  maintenance  by  service  personnel.  
Besides,  some  power  equipment  inside  the  UPS  need  good  air  circulation  for  cooling  functions.  In  this 
case, the UPS should be cleaned against dust periodically. Cooling fans are mechanical and moving parts 
and they should be checked periodically for this reason. Also the batteries should be checked periodically 
that if they are in good condition or not.  
 
DS300  Series UPS informs the  user about these procedures  when the maintenance time is up  with  its 3 
independent hour counter as warnings:  

FAN MAINTENANCE counter  
BATTERY MAINTENANCE counter  
GENERAL MAINTENANCE counter  

 
This type of protective maintenance prevents small problems turning up to big failures.  
 

DS300 Series UPS has been designed to require very low user maintenance work. User should only 
make below maintenance procedure for long years of trouble-free operation.  
 

 

7.2 Daily Checks  

 

Observe the UPS daily and check the following: 
 
Examine  the  operator  control  panel  (front  panel).  Ensure  that  all  LED  indicators  and  parameter 
measurements are normal and there is no warning or alarm messages on LCD display.  

 

Examine that there is any sign of overheating the UPS or not. 

 

Check the rotation of cooling fans visually.  

 

Check if there is a remarkable change in the sound of UPS or not.  

 

Check  if  air  inlets  of  the  cabinet  cooling  system  are  not  congested  with  dust  or  any  other  foreign  object. 
Clean them with a vacuum cleaner if any present.  

 

Take care not to leave any object on the UPS cabinet.  

 
 

7.3 Weekly Checks  

 

1.  Examine the front panel and record the results. 

 

2.  Measure (from Measurements Menu) each of three phase voltages and record the values.  

 

3.  Measure (from Measurements Menu) UPS output current values and record the values. 

 

4.  Perform a Manual Battery Test (from Commands Menu) and check the status oft he batteries.  

 

5.  Cabinet covers may be cleaned with a soft damped (not wet) cloth.                                      
 
 
 
 
 

Содержание DS300T Series

Страница 1: ...DS300T SERIES DSP Controlled UPS 100 120 160 kVA 3 Phase In 3 Phase Out USER MANUAL...

Страница 2: ......

Страница 3: ...Cables 10 2 5 Safety Earth 10 2 6 Cable Connection Procedure 10 2 6 1 UPS Power Cable Connection Terminals 11 2 7 Battery Installation 12 III FRONT PANEL 14 3 1 Introduction 14 3 2 Front Panel Menu D...

Страница 4: ...e UPS 52 6 2 3 Switching the UPS from a Normal Operation to Maintenance Bypass Condition 53 6 2 4 Switching the UPS from a Maintenance Bypass Condition to Normal Operation 53 VII MAINTENANCE 54 7 1 Sc...

Страница 5: ...C power is disconnected To reduce the risk of electric shock disconnect the UPS from the mains supply before installing a computer interface signal cable Reconnect the power cables only after signalin...

Страница 6: ...internal voltage and frequency regulating software which ensures that its output to the critical load is maintained within close tolerances independent of voltage and frequency variations on the mains...

Страница 7: ...ble polarity battery with common terminal Automatic and manual battery test and battery temperature compensation features 3 separate maintenance clock counters Battery charge with current limiting Aut...

Страница 8: ...S4 F7 F8 F9 K2 K1 S5 F10 F11 F12 S3 connected if S2 not used SB Output Isolation Transformer 1 2 Design Concept S1 F1 F2 F3 Rectifier Input Switch Fuse S2 F4 F5 F6 Bypass Input Switch Fuse S3 Maintena...

Страница 9: ...black outs when it is connected to either static or maintenance bypass supply 1 2 2 OPERATING CONDITIONS OF UPS UPS may be in one of the following operating conditions A Normal Operation If Mains supp...

Страница 10: ...tion Socket DB9 female Relay Output contacts Batt circuit breaker output and input Generator input Temperature sensor Relay 2 S7 On off switch S1 AC input F1 F2 F3 S3 Maintenance by pass S4 AC output...

Страница 11: ...ery operation mode Efficiency 100 Load up to 94 Load Crest Factor 3 1 Output Voltage THD linear load 2 Overload 125 Load 10min 150 Load 1min BATTERY Total Number 52 blocks 12V 2x26 serial 30 batteries...

Страница 12: ...is noted call the shipper immediately and retain the shipping carton and the UPS 2 Carefully open the carton and take the UPS out 3 Retain the carton and packing material for future use Unit package...

Страница 13: ...net in the system and also the earthing and neutral bonding arrangements must be in accordance with the local laws ATTENTION Failure to follow adequate earthing procedures can result in electric shock...

Страница 14: ...Connect the copper earth bus to the safety earth of the mains distribution panel NOTE The earth and the neutral connections must be in accordance with the local rules WARNING Note that the Input Neut...

Страница 15: ...ment at reasonable temperatures to obtain efficient battery operation In general a minimum space of 10 mm must be left on all vertical sides of the battery block A minimum clearance of 20 mm should be...

Страница 16: ...13 26x12V Batteries 26x12V Batteries 0 312V 312V 0 K1 K2 K3 K2 Figure 2 3 External Battery Connections 52x12V...

Страница 17: ...2 Load on bypass indicator lamp L3 Input voltage indicator lamp L4 Rectifier run pilot lamp L5 Battery operation indicator lamp L6 Load on UPS indicator lamp L7 Output switch on indicator lamp There a...

Страница 18: ...l measurements ENTER EXIT ALARM LOGS UPS LOG RECORD Page1 ENTER CLEAR LOG Page1 ENTER EXIT INFORMATION RS232 Comm 1 2 Page1 Maximum UPS power Page1 Nominal voltage and frequency Page1 Inverter firmwar...

Страница 19: ...ut command Page3 ENTER EXIT PASSWORD Getting service code Page1 Type service password Page1 Type user password Page1 ENTER EXIT ADJUST in English Group adjustments Automatic settings Inverter factory...

Страница 20: ...alarm messages Up previous page down next page MEASUREMENTS INPUT Page 3 Level 3 ENTER EXIT ENTER exit to upper menu Current alarm messages Up previous page down next page MEASUREMENTS BYPASS Level 2...

Страница 21: ...1 222 223 V Phase to neutral measured AC UPS output voltages Iout 00 0 00 0 00 0 A Measured AC RMS load currents Current alarm messages Up previous page down next page MEASUREMENTS OUTPUT Page 2 Level...

Страница 22: ...n next page MEASUREMENTS DC Page 3 Level 3 Backup time 0000 min Calculated remaining time Current alarm messages Up previous page down next page MEASUREMENTS DC Page 4 Level 3 ENTER EXIT ENTER exit to...

Страница 23: ...32 activity indicator for com1 and com2 MAX Power 60000 VA Maximum ups output power as VA Nom 220 050 220 050 Nominal input output voltage and frequency Current alarm messages Up previous page down ne...

Страница 24: ...adjust BL DELAY CLOSED Backlight delay BL DIM CLOSED Back light half option selection Current alarm messages Up upper line down next line or options ENTER select an option OPTIONS LCD OPTIONS Page 3 L...

Страница 25: ...PTIONS COMMUNICATION OPTIONS Page 4 Level 3 RELAY 7 Left and right buton relay function selection option RELAY 8 Left and right buton relay function selection option RELAY 9 Left and right buton relay...

Страница 26: ...PTIONS Page 3 Level 3 ENTER EXIT ENTER exit to upper menu Current alarm messages Up previous page down next page Level 3 Bypass options VAT transfer ON OFF Page1 Gen set bypass ON OFF Page1 Gen set sy...

Страница 27: ...ND ON OFF Left and right disable alarm buzzer MIMIC LED TEST ENTER lamp test Current alarm messages Up upper line down next line or options ENTER apply command COMMAND MENU Page 4 Level 2 ENTER EXIT E...

Страница 28: ...on recorded maximum power ENTER FAULT RESET ENTER fault reset Current alarm messages Up upper line down next line SERV CE MENU Page 2 Level 2 FAN MAINT 01000 Remaining hours to FAN maintenance BAT MAI...

Страница 29: ...00 or R00 Alarm is shown on the LCD panel we understand that there is a system fault at the related module We saw the message in the A00 INV FAULT XXXX or R00 PFC FAULT XXXX format Numbers shown in X...

Страница 30: ...ertemperature at inverter power module A03 BATT HIGH Alarm Inverter module measured battery voltage high A04 OUTPUT V LOW Alarm Inverter output voltage is low A05 OUTPUT V HIGH Alarm Inverter output v...

Страница 31: ...rd power supply out of tolerant A40 INVERTER START Warning Inverter is in soft start stage wait for finish A43 USER LOGIN Warning User logged in to UPS A45 SERV PASSWORD Fault For UPS startup service...

Страница 32: ...time 369 Overcurrent occured on L3 phase longer then allowed time 170 On L1 phase momentary short circuit conditions occured but now inverter is running 270 On L2 phase momentary short circuit conditi...

Страница 33: ...ce at the UPS output 383 L3 phase by pass SCR must be on but there is only positive alternance at the UPS output 184 L1 phase by pass SCR must be on but there is only negative alternance at the UPS ou...

Страница 34: ...t at the UPS output there is no 3 phase AC voltage INV Control activity status codes 612 INV Over RS232 interface battery quantity updated 613 INV Over CAN1 interface battery quantity updated 614 INV...

Страница 35: ...eived 651 INV Over CAN1 interface generator mode start command received 652 INV Over RS232 interface start sleep mode command received 653 INV Over CAN1 interface start sleep mode command received 654...

Страница 36: ...ge is higher then R2131 adjustment 1401 PFC DC bus voltage is higher the R2131 adjustment 1402 PFC DC LEM current sensor error 1403 PFC module DC BUS voltage high alarm repeated 4 times within R2166 t...

Страница 37: ...received 1643 PFC over CAN1 interface cancel battery test command received 1644 PFC over RS232 interface start boost charge mode command received 1645 PFC over CAN1 interface start boost charge mode...

Страница 38: ...frequency is normal R06 OVERTEMPERATURE Overtemperature at rectifier module call service R07 BLACKOUT There is a short blackout at the AC input voltage of the UPS this is temporary wait until the AC...

Страница 39: ...perature if hot use air cooling system 100 120 and 160 kVA DS 300 series UPS don t have internal batteries L02 TH2 TEMP HIGH L04 TH2 TEMP LOW UPS TH2 cabinet inside temperature is out of tolerance che...

Страница 40: ...nt is normal A07 SHORT CIRCUIT There is short circuit at the output of the UPS check installation and loads A08 ON MAINTENANCE The maintenance by pas switch of the UPS is ON 1 position there is a lock...

Страница 41: ...ds the mesage will be cleared A26 BATTERY LOW The DC BUS or battery voltage of the UPS is low still UPS is running but DC voltage is going down If this alarm occures during mains failure it means that...

Страница 42: ...very high higher then 150 the UPS limited the output current This status is temporary but if continues call service A38 FUSE FAILURE Call service A39 PSP FAILURE Call service A43 USER LOGIN User logg...

Страница 43: ...TTENTION BYPASS VOLTAGE WILL BE CONNECTED TO THE OUTPUT TERMINALS OF UPS WHEN THE ON OFF SWITCH S7 IS SWITCHED ON 4 Turn on S7 On Off switch to 1 position LCD panel activates and INV RESET or PFC RESE...

Страница 44: ...n this case bypass voltage is connected directly to the output of UPS and the critical load is supplied via maintenance bypass switch No AC or DC supply is connected to the inside and the circuits of...

Страница 45: ...the Ah capacity charge status age of the batteries actual load percentage of UPS and the ambient temperature Otherwise critical loads will be out of power at the end of battery autonomy time A26 BATT...

Страница 46: ...llel therefore provides increased reliability for the critical load connected to the parallel system output If power demand increases in a certain UPS application exceeding the power rating of an alre...

Страница 47: ...LLEL mode This mode is used for operation of at least two 1 1 configuration UPS units connected in parallel for increased reliability If this mode is selected the load is shared equally by each UPS av...

Страница 48: ...in UPSs Figure 4 2 a 2 units in parallel if port2 jumper is Parallel Port 1 Parallel Port 2 Parallel Port 1 Parallel Port 2 Figure 4 2 DS300 Series Parallel UPS Signal Cable PCC06 Connections Figure...

Страница 49: ...ion panel must be of the same size and length for proper load sharing during parallel operation Figure 4 3 DS300 Series Parallel UPS Power Connections BATTERIES U V W N LOAD FUSES AC BYPASS AC INPUT M...

Страница 50: ...art Install parallel communication board and Restart UPS again Returning to fault Directly fault 804 Status code Status Inverter system fault Description Parallel communication connector disconnected...

Страница 51: ...eturning to fault Fault code 821 Status code Status Inverter alarm Description MASTER syncron failed while SLAVE UPS inverter stopped Restart Wait until UPS provide MASTER synchronization Returning to...

Страница 52: ...tart f mains input voltage is okay automatic Returning to fault Check the followings Check the mains input power of the UPS Check the battery status of this UPS Call service 826 Status code Status Inv...

Страница 53: ...is status code Check L1 phase UPS output fuse Check L1 phase output switch LEG Check the SLAVE UPS L1 phase output terminal for bad connection Check the SLAVE UPS L1 phase output cable to load L1 phas...

Страница 54: ...nter to MASTER mode command received from parallel system Restart Returning to fault 856 Status code Status Inverter warning Description UPS is currently in SLAVE mode MASTER function transferred to a...

Страница 55: ...3 Turn on S7 On Off switch to 1 position LCD panel activates and INV RESET or PFC RESET message appears on the display meaning that the rectifier starts to operate 4 Turn ON S4 AC Output switch switc...

Страница 56: ...this case bypass voltage is connected directly to the output of UPSs and the critical load is supplied via maintenance bypass switch No AC or DC supply is connected to the inside and the circuits of U...

Страница 57: ...ANCE counter BATTERY MAINTENANCE counter GENERAL MAINTENANCE counter This type of protective maintenance prevents small problems turning up to big failures DS300 Series UPS has been designed to requir...

Страница 58: ...one at least two times a year in order to provide safe and efficient operation your UPS and battery group UPS generates a warning message when the maintenance time has expired 7 5 Storage Conditions a...

Страница 59: ...wed while trying to indicate the error Fault determination First step is to record the messages indicator panel LEDs operating parameter values and last status of switches This must be done before Fix...

Страница 60: ...ery low alarm CANCEL battery test Turn off UPS output voltage immediately SHUTDOWN Turn off UPS output voltage after delay WAITING SHUTDOWN Turn off UPS output voltage SHUTDOWN and turn on UPS output...

Страница 61: ...phone and listen the modem sound NOTE Not all the modems are compatible with the command set on UPS In such a case modem should be set by connecting a PC 9 3 2 Functioning Principle The remote operato...

Страница 62: ...emperature sensor input 11 12 Function programmable relay contact output 2 13 14 Function programmable relay contact output 3 15 16 Function programmable relay contact output 4 ATTENTION Maximum 42Vac...

Страница 63: ...its economically as well as supporting to create a cleaner environment and protecting our world sources 2 Every electric powered device is designed appropriate to a defined power level Device capacity...

Страница 64: ......

Страница 65: ...AGKK13831 10 2021...

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