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1.2.1  Description of Blocks 
 

 

RECTIFIER: In DS300-110 Series UPSs, a DSP controlled IGBT rectifier  with  PWM technique  is used to 
increase input power factor (PFC) and to decrease input current harmonics (THDI).  
The  IGBT  rectifier  accepts  3-phase  AC  input  and  produces  a  dual  polarity  DC  voltage  for  both  supplying 
the inverter and charging the batteries.  
 
BATTERIES:  
Batteries  are  used  as  reserve  DC  power  supply  for  the  Inverter  in  case  of mains  failure.  In 
DS300-110 Series, batteries are connected in series with a center-tap output to  obtain a dual polarity DC 
supply. 
Batteries  are  discharged  by  the  inverter  during  mains  failure.  The  discharged  batteries  are  re-charged  by 
the IGBT Rectifier on a constant voltage / current limiting basis, if AC mains power is available. 
 
INVERTER: It is manufactured by using the latest IGBT and DSP (Digital Signal Processing) technologies, 
and Pulse Width Modulation (PWM) technique. The Inverter converts the DC BUS voltage supplied by the 
IGBT  Rectifier  and  /  or  the  batteries  into  a  well  regulated,  fully  digital  controlled  3-phase  AC  voltage  with 
fixed voltage and frequency. 
The output of the inverter is used to supply the critical loads connected to the UPS output. 
 
STATIC  TRANSFER  SWITCH  (STATIC  BYPASS):  
This  is  an  electronically  controlled  transfer  switch, 
which enables the critical load to be connected either to inverter output or to by-pass power source. During 
normal operation, the load is supplied by the inverter output, but in case of an overload or a UPS failure it is 
automatically transferred to the bypass source without any interruption. 
 
MAINTENANCE BYPASS SWITCH (MBS): This is a manually controlled mechanical switch, which is used 
to  supply  the  critical  load,  using  the  bypass  source,  when  the  UPS  is  shut  down  for  maintenance  or 
troubleshooting purposes. 
The  load  is  unprotected  against  mains  supply  disturbances  and  black-outs  when  it  is  connected  to  either 
static or maintenance bypass supply.  
 
 
1.2.2.  Operating Conditions of UPS 
 
    UPS may be in one of the following operating conditions: 
 

A.  Normal Operation (If Mains supply is available): 

All fuses and power switches are closed (except the Maintenance Bypass Switch), and the load is supplied 
by  the  Inverter  Output.  During  normal  operation,  the  Rectifier  supplies  DC  power  to  the  Inverter  and 
charges the Batteries at the same time. 

 

B.  Battery Operation : 

The Batteries are connected to the Rectifier output. In case of a mains failure (mains power outage or AC 
input voltage out of tolerance), the Rectifier stops operating and the DC voltage necessary for the inverter 
operation  is  supplied  by  the  batteries.  Therefore  the  AC  voltage  output  supplying  the  critical  load  is  not 
interrupted, until the batteries are fully discharged. At the end of the discharging time the inverter is turned 
off  and  it  start  again  automatically,  together  with  the  rectifier,  when  the  mains  power  is  restored,  and  the 
UPS returns o normal operation. For UPS with a split bypass source, at the end of discharging time, static 
transfer switch transfers the load to the split bypass source without interruption if the split bypass source is 
available  and  in  acceptable  tolerances  about  voltage  and  frequency,  as  still  the  rectifier  input  is  not 
available.  
The Rectifier is also turned off and inverter  operates  on batteries during automatic or manual  battery test 
procedure.  
 

C.  By-Pass Operation : 

If the Inverter output is overloaded or in case of a problem in the UPS, the static switch transfers the load to 
the  bypass  supply  without  any  interruption,  provided  that  the  bypass  supply  is  available  and  within  the 
tolerated limits regarding voltage and frequency. At the end of the overloading period, if the fault condition 
is restored, static switch transfers the critical load again to the inverter output. Note that, during operation 
from the bypass supply, the critical load may be effected by any possible disturbances or power failure in 
the bypass supply. 
 

Содержание DS300-110 Series

Страница 1: ...DS300 110 SERIES DSP Controlled UPS 20 30 40 kVA 3 Phase In 3 Phase Out USER MANUAL...

Страница 2: ......

Страница 3: ...tion of Connection Terminals of the UPS 13 2 7 Battery Installation 14 III FRONT PANEL 17 3 1 Introduction 17 3 2 Front Panel Menu Descriptions 17 3 2 1 MEASUREMENTS menu 20 3 2 2 ALARM LOGS menu 23 3...

Страница 4: ...Maintenance Bypass Condition to Normal Operation 56 6 2 UPS Behavior During Mains Outage 56 VII MAINTENANCE 57 7 1 Scheduled maintenance 57 7 2 Daily checks 57 7 3 Weekly checks 57 7 4 Annual Mainten...

Страница 5: ...C power is disconnected To reduce the risk of electric shock disconnect the UPS from the mains supply before installing a computer interface signal cable Reconnect the power cables only after signalin...

Страница 6: ...own internal voltage and frequency regulating software which ensures that its output to the critical load is maintained within close tolerances independent of voltage and frequency variations on the m...

Страница 7: ...ble polarity battery with common terminal Automatic and manual battery test and battery temperature compensation features 3 separate maintenance clock counters Battery charge with current limiting Aut...

Страница 8: ...Switch S4 F7 F8 F9 Output Switch Fuse S5 F10 F11 F12 Battery Switch Fuse K1 Rectifier Input Contactor K2 Inverter Output Contactor Rectifier Charger 3 PHASE MAINS I P Battery Dual Polarity Maintenanc...

Страница 9: ...nd black outs when it is connected to either static or maintenance bypass supply 1 2 2 Operating Conditions of UPS UPS may be in one of the following operating conditions A Normal Operation If Mains s...

Страница 10: ...ket DB9 female Relay Output contacts Batt circuit breaker output and input Generator input Temperature sensor Relay 2 S7 On off switch S5 Ak input F10 F11 F12 S1 AC input F1 F2 F3 S3 maintenance by pa...

Страница 11: ...top Relay 4 COM1 RS232 Communation Socket DB9 female SNMP COM2 RS232 Communation Socket DB9 female Figure 1 3 b 40 kVA switches fuses and interface connections PARALLEL PORT 2 PARALLEL PORT 1 S7 On of...

Страница 12: ...Battery 0 2 Efficiency 100 Load up to 94 Load Crest Factor 3 1 Output Voltage THD linear load 3 Overload 125 Load 10min 150 Load 1min BATTERY Total Number 32 blocks 12V 2x16 serial 32 batteries Float...

Страница 13: ...age is noted call the shipper immediately and retain the shipping carton and the UPS 2 Carefully open the carton and take the UPS out 3 Retain the carton and packing material for future use Unit packa...

Страница 14: ...2 terminal block NOTES The neutral conductor should be sized for 1 5 times the output bypass phase current These recommendations are for guideline purposes only and are superceded by local regulation...

Страница 15: ...r earth bus to the safety earth of the mains distribution panel NOTE The earth and the neutral connections must be in accordance with the local rules WARNING Note that the Input Neutral N1 MUST also b...

Страница 16: ...o obtain efficient battery operation In general a minimum space of 10 mm must be left on all vertical sides of the battery block A minimum clearance of 20 mm should be allowed between the cell surface...

Страница 17: ...15 Figure 2 3 External Battery Connections 32x12V 16x12V Batteries 16x12V Batteries 0 192V 192V 0 K1 K2 K3 K2...

Страница 18: ...16 Figure 2 3b DS300 110 Series 20 30 40 KVA Internal Battery Connections 2x16 32x12V 18Ah two groups of batteries with common point in parallel...

Страница 19: ...2 Load on bypass indicator lamp L3 Input voltage indicator lamp L4 Rectifier run pilot lamp L5 Battery operation indicator lamp L6 Load on UPS indicator lamp L7 Output switch on indicator lamp There a...

Страница 20: ...l measurements ENTER EXIT ALARM LOGS UPS LOG RECORD Page1 ENTER CLEAR LOG Page1 ENTER EXIT INFORMATION RS232 Comm 1 2 Page1 Maximum UPS power Page1 Nominal voltage and frequency Page1 Inverter firmwar...

Страница 21: ...ut command Page3 ENTER EXIT PASSWORD Getting service code Page1 Type service password Page1 Type user password Page1 ENTER EXIT ADJUST in English Group adjustments Automatic settings Inverter factory...

Страница 22: ...t alarm messages Up previous page down next page MEASUREMENTS INPUT Page 3 Level 3 ENTER EXIT ENTER exit to upper menu Current alarm messages Up previous page down next page MEASUREMENTS BYPASS Level...

Страница 23: ...10 110 110 V Phase to neutral measured AC UPS output voltages Iout 00 0 00 0 00 0 A Measured AC RMS load currents Current alarm messages Up previous page down next page MEASUREMENTS OUTPUT Page 2 Leve...

Страница 24: ...n next page MEASUREMENTS DC Page 3 Level 3 Backup time 0000 min Calculated remaining time Current alarm messages Up previous page down next page MEASUREMENTS DC Page 4 Level 3 ENTER EXIT ENTER exit to...

Страница 25: ...activity indicator for com1 and com2 MAX Power 30000 VA Maximum ups output power as VA Nom 110 050 110 050 Nominal input output voltage and frequency Current alarm messages Up previous page down next...

Страница 26: ...adjust BL DELAY CLOSED Backlight delay BL DIM CLOSED Back light half option selection Current alarm messages Up upper line down next line or options ENTER select an option OPTIONS LCD OPTIONS Page 3 L...

Страница 27: ...PTIONS COMMUNICATION OPTIONS Page 4 Level 3 RELAY 7 Left and right buton relay function selection option RELAY 8 Left and right buton relay function selection option RELAY 9 Left and right buton relay...

Страница 28: ...PTIONS Page 3 Level 3 ENTER EXIT ENTER exit to upper menu Current alarm messages Up previous page down next page Level 3 Bypass options VAT transfer ON OFF Page1 Gen set bypass ON OFF Page1 Gen set sy...

Страница 29: ...ND ON OFF Left and right disable alarm buzzer MIMIC LED TEST ENTER lamp test Current alarm messages Up upper line down next line or options ENTER apply command COMMAND MENU Page 4 Level 2 ENTER EXIT E...

Страница 30: ...on recorded maximum power ENTER FAULT RESET ENTER fault reset Current alarm messages Up upper line down next line SERV CE MENU Page 2 Level 2 FAN MAINT 01000 Remaining hours to FAN maintenance BAT MAI...

Страница 31: ...A00 or R00 Alarm is shown on the LCD panel we understand that there is a system fault at the related module We saw the message in the A00 INV FAULT XXXX or R00 PFC FAULT XXXX format Numbers shown in X...

Страница 32: ...s INV CODE 0XXX Current inverter mod le status code A00 INV FAULT XXXX Hata XXXX fault occured at the inverter module CALL SERVICE A01 O P OVERCURRENT Alarm IGBT saturation alarm on inverter module A0...

Страница 33: ...upted A36 INV DC DOWN Warning DC BUS voltage is less then 120 volts DC A37 AC CURR LIMIT Warning Inverter output current limited A38 FUSE FAILURE Warning Any fuse in UPS is blowned A39 PSP FAILURE Ala...

Страница 34: ...time 369 Overcurrent occured on L3 phase longer then allowed time 170 On L1 phase momentary short circuit conditions occured but now inverter is running 270 On L2 phase momentary short circuit conditi...

Страница 35: ...ce at the UPS output 383 L3 phase by pass SCR must be on but there is only positive alternance at the UPS output 184 L1 phase by pass SCR must be on but there is only negative alternance at the UPS ou...

Страница 36: ...t at the UPS output there is no 3 phase AC voltage INV Control activity status codes 612 INV Over RS232 interface battery quantity updated 613 INV Over CAN1 interface battery quantity updated 614 INV...

Страница 37: ...eived 651 INV Over CAN1 interface generator mode start command received 652 INV Over RS232 interface start sleep mode command received 653 INV Over CAN1 interface start sleep mode command received 654...

Страница 38: ...ge is higher then R2131 adjustment 1401 PFC DC bus voltage is higher the R2131 adjustment 1402 PFC DC LEM current sensor error 1403 PFC module DC BUS voltage high alarm repeated 4 times within R2166 t...

Страница 39: ...received 1643 PFC over CAN1 interface cancel battery test command received 1644 PFC over RS232 interface start boost charge mode command received 1645 PFC over CAN1 interface start boost charge mode...

Страница 40: ...frequency is normal R06 OVERTEMPERATURE Overtemperature at rectifier module call service R07 BLACKOUT There is a short blackout at the AC input voltage of the UPS this is temporary wait until the AC...

Страница 41: ...if hot use air cooling system If batteries are internal check the UPS ambient temperature if normal call service L02 TH2 TEMP HIGH L04 TH2 TEMP LOW UPS TH2 cabinet inside temperature is out of tolera...

Страница 42: ...nt is normal A07 SHORT CIRCUIT There is short circuit at the output of the UPS check installation and loads A08 ON MAINTENANCE The maintenance by pas switch of the UPS is ON 1 position there is a lock...

Страница 43: ...ds the mesage will be cleared A26 BATTERY LOW The DC BUS or battery voltage of the UPS is low still UPS is running but DC voltage is going down If this alarm occures during mains failure it means that...

Страница 44: ...very high higher then 150 the UPS limited the output current This status is temporary but if continues call service A38 FUSE FAILURE Call service A39 PSP FAILURE Call service A43 USER LOGIN User logg...

Страница 45: ...arallel therefore provides increased reliability for the critical load connected to the parallel system output If power demand increases in a certain UPS application exceeding the power rating of an a...

Страница 46: ...RALLEL mode This mode is used for operation of at least two 1 1 configuration UPS units connected in parallel for increased reliability If this mode is selected the load is shared equally by each UPS...

Страница 47: ...t 2 Parallel Port 1 Parallel Port 2 Parallel Port 1 Parallel Port 2 Figure 4 2 c 4 units in parallel All the units must be set for the same operation mode and must have a different UPS number Figure 4...

Страница 48: ...ibution board Figure 4 3 DS300 110 Series Parallel UPS Power Connections BATTERIES U V W N LOAD FUSES AC BYPASS AC INPUT MAIN AC INPUT AC DISTRIBUTION U1 V1 W1 N1 U2 V2 W2 N2 UPS1 K3 K2 K2 K4 K5 K6 K7...

Страница 49: ...m Restart Change operating mode and Restart UPS again Returning to fault Directly fault In parallel UPS system master and slave UPS operating modes must be same 803 Status code Status Inverter system...

Страница 50: ...allel system and restart again If the code is still showned call service 820 Status code Status Inverter alarm Description In parallel system while in slave mode MASTER communication lost for 8 period...

Страница 51: ...ystem if the same A H rating batteries are used at each UPS the battery discharge timebe same for each UPS If the other UPS is continue to run check the batteries of this UPS Call service 825 Status c...

Страница 52: ...E UPS L2 phase output is not connected to load Restart 831 Status code causes are valid for L2 phase 833 Status code Status Inverter warning Description SLAVE UPS L3 phase output is not connected to l...

Страница 53: ...verter warning Description MASTER UPS send transfer the load to UPS command Restart Returning to fault 852 Status code Status Inverter warning Description Enter to sleep mode command received from par...

Страница 54: ...kages output switch turned on after 2 seconds MASTER mode started Restart Returning to fault 858 Status code Status Inverter warning Description In parallel system there is no MASTER communication pac...

Страница 55: ...3 Turn on S7 On Off switch to 1 position LCD panel activates and INV RESET or PFC RESET message appears on the display meaning that the rectifier starts to operate 4 Turn ON S4 AC Output switch switc...

Страница 56: ...this case bypass voltage is connected directly to the output of UPSs and the critical load is supplied via maintenance bypass switch No AC or DC supply is connected to the inside and the circuits of U...

Страница 57: ...urn off S7 On Off switch to 0 position 3 Turn off S5 Battery switch to 0 position 4 Turn off S2 Bypass switch to 0 position 5 Turn off S1 AC Input switch to 0 position After performing the above proce...

Страница 58: ...nt But do not turn on these loads again during battery operation After a short period of time when the line voltage is available again UPS returns to normal operation automatically and the alarm messa...

Страница 59: ...ANCE counter BATTERY MAINTENANCE counter GENERAL MAINTENANCE counter This type of protective maintenance prevents small problems turning up to big failures DS300 110 Series UPS has been designed to re...

Страница 60: ...one at least two times a year in order to provide safe and efficient operation your UPS and battery group UPS generates a warning message when the maintenance time has expired 7 5 Storage Conditions a...

Страница 61: ...wed while trying to indicate the error Fault determination First step is to record the messages indicator panel LEDs operating parameter values and last status of switches This must be done before Fix...

Страница 62: ...TTERY TEST until battery low alarm CANCEL battery test Turn off UPS output voltage immediately SHUTDOWN Turn off UPS output voltage after delay WAITING SHUTDOWN Turn off UPS output voltage SHUTDOWN an...

Страница 63: ...r phone and listen the modem sound NOTE Not all the modems are compatible with the command set on UPS In such a case modem should be set by connecting a PC 9 3 2 Functioning Principle The remote opera...

Страница 64: ...emperature sensor input 11 12 Function programmable relay contact output 2 13 14 Function programmable relay contact output 3 15 16 Function programmable relay contact output 4 ATTENTION Maximum 42Vac...

Страница 65: ...its economically as well as supporting to create a cleaner environment and protecting our world sources 2 Every electric powered device is designed appropriate to a defined power level Device capacity...

Страница 66: ......

Страница 67: ...AGKK11290 11 2014...

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