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FF-MM-300-REV - 00

Page 5

Operation and Maintenance Guide Pneumatic Needle Scalers

Suggested Lubricants

Brand

Above 27oC / 80oF

5oC to 27oC / 41oF to 80oF

Below 5oC / 80oF

Shell

Toona R 72

Toona R 41

Toona R 27

Mobil

Almo 529

Almo 527

Almo 525

Esso

Arox EP.65

Arox EP.45

Caltex

Rando Oil 100

Rando Oil 46

Airolene Tool OiI

Texaco

Regal Oil F (R&O)

Regal Oil PE(P&E)

Regal Oil PE(R&O)

Daltron

Silkolene 881

Silkolene 548/T

Silkolene 733

Burmah Castrol

Castrol RD Oil 3

Castrol RD Oil Light

Megna SPX

Duckham

Garnet 7

Garnet 6

Zero Fio 5

Sternol

Merlin 87

Merlin 71

Merlin 54

Petrofina

Purifoc 53

Purifoc 46

Purifoc 32

Chevron

Vistac Oil 18X

Vistac Oil 19X

Vistac Oil 9X

Indoil

Servo Spyn -22

Air Supply

The Scalers work best at 6.2 bar (90 psi) air pres-

sure. The air should be clean, dry and lubricated.

Install a FRL unit as close as operation will

permit.

Hoses

Daily before operation check the hoses, especially the

high pressure hoses for damage or leaks

Use genuine Teryair spares and if possible mention the

serial number of the Pneumatic Needle Scaler when

ordering spares. Use genuine Teryair spares and if pos-

sible mention the serial number of the Pneumatic

Needle Scaler when ordering spares.

a. Shut off the air supply and allow residual

Pressure to bleed off.

b. Unscrew Allen Bolt (19) from Straight

Front Tube (16). Now remove Straight

Front Tube (16).

c. Unscrew similar Allen Bolt (19) from Inter-

mediate Tube (17). Now remove Interme-

diate Tube (17), Anvil (14), Needle Holder

(15) with Needles (20), and Compression

Spring (18) and replace it with new ones. (If

found damaged/worn-out)

d. Unscrew Valve Body (5) from Main Body

(1). Now remove Piston (3), O-ring (2), and

Sleeve Grip (4) from Main Body (1).

Diassembly and Re-assembly for SN24ST

e. Unscrew Valve Cap (6) with O-ring (7) from

Valve Body (5). Now remove Valve Spring

(8), Valve Stem (9), and O-ring (10) from

Valve Body (5) and replace them with new

ones. (If found damaged/worn-out).

f. Remove O-ring (7) from Valve Cap (6) and

replace it with the new one.

g. Remove Roll Pin (12) from Valve Body (5).

Now remove Throttle Lever (11) from Valve

Body (5).

h. Coat parts with the recommended light oil

before re-assembling. Now follow the above

steps in a reverse manner to reassemble the

Needle Scaler.

Содержание 59 04 81

Страница 1: ...SN39PGVL Pistol Grip Pneumatic Needle Scalers 59 05 00 SN45PGVL Pistol Grip Pneumatic Needle Scalers 59 05 10 Read this manual carefully before installing operating or servicing this equipment It s t...

Страница 2: ...for SN24PG 10 Exploded View for SN24PG 11 Diassembly and Re assembly for SN29PG 12 Exploded View for SN29PG 13 Bill of Materials for SN29PG 14 Diassembly and Re assembly for S39PGVL 15 Bill of Materia...

Страница 3: ...00 4 0 11 2400 90 7 2 75 2 7 1 4 3mm x 19 Nos SN45PGVL 59 05 10 5 5 0 16 3000 109 5 2 3 3 5 1 4 3mm x 28 nos Warning This manual must be read and the operating instructions carefully followed Warning...

Страница 4: ...edle Scaler is not designed for use in an explosive environment Caution Completely turn off the Pneumatic Needle Scaler and disconnect air supply line before attempting any service Read Assembly and D...

Страница 5: ...ible mention the serial number of the Pneumatic Needle Scaler when ordering spares Use genuine Teryair spares and if pos sible mention the serial number of the Pneumatic Needle Scaler when ordering sp...

Страница 6: ...FF MM 300 REV 00 Page 6 Operation and Maintenance Guide Pneumatic Needle Scalers 6 7 1 2 3 14 4 5 8 9 10 12 13 11 15 16 17 19 18 20 Exploded View for SN24ST...

Страница 7: ...ING VALVE CAP 1 8 100 51 14 VALVE SPRING 1 9 100 25 11 VALVE STEM 1 10 124 40 01 O RING VALVE SEAT 1 11 100 30 12 THROTTLE LEVER 1 12 100 50 19 ROLL PIN 3 17 x 25 26 1 13 100 40 18 PLASTIC PLUG 1 14 1...

Страница 8: ...ew Cylinder 1 from Cover Assem bly 6 Now remove Piston 4 O ring 3 O ring 2 from Cylinder 1 and replace it with new ones If found dam aged worn out e Unscrew Valve Body 7 from Cover Assem bly 6 remove...

Страница 9: ...1 8 100 21 06 VALVE CAP 1 9 100 40 15 O RING VALVE CAP 1 10 100 51 14 VALVE SPRING 1 11 100 25 11 VALVE STEM 1 12 124 40 01 O RING VALVE SEAT 1 13 100 30 12 THROTTLE LEVER 1 14 100 50 19 ROLL PIN 1 15...

Страница 10: ...FF MM 300 REV 00 Page 10 Operation and Maintenance Guide Pneumatic Needle Scalers Exploded View for SN24PG 21 18 19 20 17 22 16 6 4 2 3 1 5 13 8 9 10 11 12 7 15 14...

Страница 11: ...nes If found damaged worn out e Unscrew Cylinder 2 from Cover Assem bly 1 Now remove O ring 4 O ring 20 and Piston 3 from Cylinder 2 and replace it with new ones f Unscrew Valve Body 19 from Cover Ass...

Страница 12: ...FF MM 300 REV 00 Page 12 Operation and Maintenance Guide Pneumatic Needle Scalers Exploded View for SN29PG 13 20 19 18 12 15 14 17 22 21 4 3 2 8 10 9 5 7 11 6 1 16...

Страница 13: ...ANVIL 1 9 100 21 05 NEEDLE HOLDER 3 1 10 022 90 04BL NEEDLE 3 X 180 28 11 200 90 68 CAP HEAD SCREW 2 12 100 25 11 VALVE STEM 1 13 100 25 06 VALVE CAP 1 14 100 51 14 VALVE SPRING 1 15 100 40 15 O RING...

Страница 14: ...e Remove O ring 4 from Guide Plate 2 Now remove Ball Retaining O ring 7 and Ball 8 from Cylinder 6 and replace it with new ones If found damaged worn out f Unscrew Valve Body 21 from Cover As sembly...

Страница 15: ...ISTON RING 1 12 136 24 06 INTERMEDIATE TUBE 1 13 136 40 10 PISTON CUSHION 1 14 136 21 05 NEEDLE HOLDER 3MM 1 15 022 90 04HTBL NEEDLE 3 X 180 19 16 136 40 12 INSERT FOR FRONT TUBE 1 17 100 40 13 O RING...

Страница 16: ...FF MM 300 REV 00 Page 16 Operation and Maintenance Guide Pneumatic Needle Scalers Exploded View for SN39PGVL 1 19 22 18 16 12 13 20 14 15 10 9 11 6 8 7 5 4 2 3 17 23 24 27 25 26 21 29 28...

Страница 17: ...Intermediate Tube 21 from Cover Assembly 1 e Remove O ring 27 from Guide Plate 4 remove Ball Retaining O ring 6 and Ball 3 from Cylinder 5 Replace parts with new ones If found damaged worn out f Unscr...

Страница 18: ...R STEM REACTION RING 1 11 136 21 04 PISTON 1 12 136 36 08 PISTON RING 1 13 136 40 10 PISTON CUSHION 1 14 148 50 21 VALVE PIN 1 15 136 21 05 NEEDLE HOLDER 3MM 1 16 022 90 04HTBL NEEDLE 3 X 180 19 17 10...

Страница 19: ...FF MM 300 REV 00 Page 19 Operation and Maintenance Guide Pneumatic Needle Scalers Exploded View for SN39STVL 24 23 26 21 22 15 16 11 12 14 13 5 10 3 6 4 7 27 2 25 1 20 18 8 17 9 19...

Страница 20: ...g 10 from Guide Plate 4 remove Ball Retaining O ring 3 and Ball 2 from Cylinder 6 to replace it with new ones If found damaged worn out f Unscrew Valve Body 21 from Cover Assembly 20 g Remove Rubber G...

Страница 21: ...LE HOLDER 3mm 1 14 022 90 04HTBL NEEDLE 3 X 180 FOR NEEDLE SCALER 28 15 148 51 22 FRONT SPRING 1 16 148 5119 INSERT 1 17 148 24 09 FRONT TUBE 1 18 148 40 20 CYLINDER STEM REACTION RING 1 19 148 50 21...

Страница 22: ...FF MM 300 REV 00 Page 22 Operation and Maintenance Guide Pneumatic Needle Scalers Exploded View for SN45PGVL 7 6 11 2 17 19 16 12 3 15 10 9 18 8 4 5 20 14 27 13 1 21 26 28 29 25 24 23 22...

Страница 23: ...d in accordance with our standard test procedures and meets the specifications for material and performance values as published in our literature We further certify that the product has been given our...

Страница 24: ...ng European Directives 2006 42 EC Machinery Safety and Har monized standards ISO 12100 1 2010 Safety of Machinery general Principles for Design Risk Assessment and Risk Reduction Registered Office 416...

Страница 25: ...d after deposit with the transporter for shipment iii a Product is not properly preserved packaged stored processed or handled after receipt iv a Product is not used and maintained in accordance with...

Страница 26: ...FF MM 300 REV 00 Page 26 Operation and Maintenance Guide Pneumatic Needle Scalers This page is intentionally Left blank...

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