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FF-MM-300-REV - 00

Page 3

Operation and Maintenance Guide  Pneumatic Needle Scalers

   Introduction

Teryair needle guns are rugged tools. They are designed to be easy to use and maintain. They are 

ideal for removing layers of paint, corrosion and chemical coatings etc. from metal and non  

metal surfaces. These tools work well on irregular surfaces and in crevices and corners. The  

needles are heat treated and are quickly replaceable.

Technical Data

Models

IMPA 

Number 

equiva-

lent

Maximum 

operating 

pressure

Air

Consumption 

(No Load)

Blows 

per 

min 

Sound 

Power 

Level 

(Load)

Vibra-

tion 

Level 

Mass 

(Weight)

Thread 

Size 

of Air 

Inlet

Needles

CFM

m3/ 

min

(BPM)

LwA b(A)

m/s2

Kg

SN24ST

59 04 81

6kg/cm2 

(90 psi)

5.5

0.16

3000

113.3

9.3

2.6

1/4"

3mm x 

19 Nos.

SN24PG

59 04 82

5.5

0.16

3000

113.3

12.6

2.6

1/4"

3mm x 

19 Nos.

SN29PG

59 04 83

8

0.23

2200

114.5

18.9

3.7

1/4"

3mm x 

28 Nos.

SN39STVL

59 05 18

4

0.11

2400

90.7

2.56

2.4

1/4"

3mm x 

19 Nos.

SN39PGVL

59 05 00

4

0.11

2400

90.7

2.75

2.7

1/4"

3mm x 

19 Nos.

SN45PGVL

59 05 10

5.5

0.16

3000

109.5

2.3

3.5

1/4"

3mm x 

28 nos.

    

Warning

This manual must be read and the operating 

instructions carefully followed.

Warning

Safety and protective clothing, eyewear, head-

gear, ear protection, gloves and footwear to be 

worn during operation of this Pneumatic Needle 

Scaler. Please see Table A at end of this section. 

Warning

Operators under 18 not allowed to operate this 

Pneumatic Needle Scaler. Operators must be 

made familiar with the instructions in this  

manual before attempting to operate the  

Pneumatic Needle Scaler. Ensure that job site is 

clear of by standers

Caution

Use only genuine Teryair or Teryair approved 

accessories.

   Intended Use

Needle scalers are used for surface prepara-

tion work involving the cleaning or removal 

of paint, rust, dirt, or weld slag from metal & 

non - metal surfaces. These tools also work well 

on irregular surfaces such as crevices & cor-

ners. The needles are heat - treated & quickly 

replaceable. Needle scalers are used in marine, 

offshore & petrochemical plants.

Safety Instructions

Following symbols are used through out this 

manual.

Содержание 59 04 81

Страница 1: ...SN39PGVL Pistol Grip Pneumatic Needle Scalers 59 05 00 SN45PGVL Pistol Grip Pneumatic Needle Scalers 59 05 10 Read this manual carefully before installing operating or servicing this equipment It s t...

Страница 2: ...for SN24PG 10 Exploded View for SN24PG 11 Diassembly and Re assembly for SN29PG 12 Exploded View for SN29PG 13 Bill of Materials for SN29PG 14 Diassembly and Re assembly for S39PGVL 15 Bill of Materia...

Страница 3: ...00 4 0 11 2400 90 7 2 75 2 7 1 4 3mm x 19 Nos SN45PGVL 59 05 10 5 5 0 16 3000 109 5 2 3 3 5 1 4 3mm x 28 nos Warning This manual must be read and the operating instructions carefully followed Warning...

Страница 4: ...edle Scaler is not designed for use in an explosive environment Caution Completely turn off the Pneumatic Needle Scaler and disconnect air supply line before attempting any service Read Assembly and D...

Страница 5: ...ible mention the serial number of the Pneumatic Needle Scaler when ordering spares Use genuine Teryair spares and if pos sible mention the serial number of the Pneumatic Needle Scaler when ordering sp...

Страница 6: ...FF MM 300 REV 00 Page 6 Operation and Maintenance Guide Pneumatic Needle Scalers 6 7 1 2 3 14 4 5 8 9 10 12 13 11 15 16 17 19 18 20 Exploded View for SN24ST...

Страница 7: ...ING VALVE CAP 1 8 100 51 14 VALVE SPRING 1 9 100 25 11 VALVE STEM 1 10 124 40 01 O RING VALVE SEAT 1 11 100 30 12 THROTTLE LEVER 1 12 100 50 19 ROLL PIN 3 17 x 25 26 1 13 100 40 18 PLASTIC PLUG 1 14 1...

Страница 8: ...ew Cylinder 1 from Cover Assem bly 6 Now remove Piston 4 O ring 3 O ring 2 from Cylinder 1 and replace it with new ones If found dam aged worn out e Unscrew Valve Body 7 from Cover Assem bly 6 remove...

Страница 9: ...1 8 100 21 06 VALVE CAP 1 9 100 40 15 O RING VALVE CAP 1 10 100 51 14 VALVE SPRING 1 11 100 25 11 VALVE STEM 1 12 124 40 01 O RING VALVE SEAT 1 13 100 30 12 THROTTLE LEVER 1 14 100 50 19 ROLL PIN 1 15...

Страница 10: ...FF MM 300 REV 00 Page 10 Operation and Maintenance Guide Pneumatic Needle Scalers Exploded View for SN24PG 21 18 19 20 17 22 16 6 4 2 3 1 5 13 8 9 10 11 12 7 15 14...

Страница 11: ...nes If found damaged worn out e Unscrew Cylinder 2 from Cover Assem bly 1 Now remove O ring 4 O ring 20 and Piston 3 from Cylinder 2 and replace it with new ones f Unscrew Valve Body 19 from Cover Ass...

Страница 12: ...FF MM 300 REV 00 Page 12 Operation and Maintenance Guide Pneumatic Needle Scalers Exploded View for SN29PG 13 20 19 18 12 15 14 17 22 21 4 3 2 8 10 9 5 7 11 6 1 16...

Страница 13: ...ANVIL 1 9 100 21 05 NEEDLE HOLDER 3 1 10 022 90 04BL NEEDLE 3 X 180 28 11 200 90 68 CAP HEAD SCREW 2 12 100 25 11 VALVE STEM 1 13 100 25 06 VALVE CAP 1 14 100 51 14 VALVE SPRING 1 15 100 40 15 O RING...

Страница 14: ...e Remove O ring 4 from Guide Plate 2 Now remove Ball Retaining O ring 7 and Ball 8 from Cylinder 6 and replace it with new ones If found damaged worn out f Unscrew Valve Body 21 from Cover As sembly...

Страница 15: ...ISTON RING 1 12 136 24 06 INTERMEDIATE TUBE 1 13 136 40 10 PISTON CUSHION 1 14 136 21 05 NEEDLE HOLDER 3MM 1 15 022 90 04HTBL NEEDLE 3 X 180 19 16 136 40 12 INSERT FOR FRONT TUBE 1 17 100 40 13 O RING...

Страница 16: ...FF MM 300 REV 00 Page 16 Operation and Maintenance Guide Pneumatic Needle Scalers Exploded View for SN39PGVL 1 19 22 18 16 12 13 20 14 15 10 9 11 6 8 7 5 4 2 3 17 23 24 27 25 26 21 29 28...

Страница 17: ...Intermediate Tube 21 from Cover Assembly 1 e Remove O ring 27 from Guide Plate 4 remove Ball Retaining O ring 6 and Ball 3 from Cylinder 5 Replace parts with new ones If found damaged worn out f Unscr...

Страница 18: ...R STEM REACTION RING 1 11 136 21 04 PISTON 1 12 136 36 08 PISTON RING 1 13 136 40 10 PISTON CUSHION 1 14 148 50 21 VALVE PIN 1 15 136 21 05 NEEDLE HOLDER 3MM 1 16 022 90 04HTBL NEEDLE 3 X 180 19 17 10...

Страница 19: ...FF MM 300 REV 00 Page 19 Operation and Maintenance Guide Pneumatic Needle Scalers Exploded View for SN39STVL 24 23 26 21 22 15 16 11 12 14 13 5 10 3 6 4 7 27 2 25 1 20 18 8 17 9 19...

Страница 20: ...g 10 from Guide Plate 4 remove Ball Retaining O ring 3 and Ball 2 from Cylinder 6 to replace it with new ones If found damaged worn out f Unscrew Valve Body 21 from Cover Assembly 20 g Remove Rubber G...

Страница 21: ...LE HOLDER 3mm 1 14 022 90 04HTBL NEEDLE 3 X 180 FOR NEEDLE SCALER 28 15 148 51 22 FRONT SPRING 1 16 148 5119 INSERT 1 17 148 24 09 FRONT TUBE 1 18 148 40 20 CYLINDER STEM REACTION RING 1 19 148 50 21...

Страница 22: ...FF MM 300 REV 00 Page 22 Operation and Maintenance Guide Pneumatic Needle Scalers Exploded View for SN45PGVL 7 6 11 2 17 19 16 12 3 15 10 9 18 8 4 5 20 14 27 13 1 21 26 28 29 25 24 23 22...

Страница 23: ...d in accordance with our standard test procedures and meets the specifications for material and performance values as published in our literature We further certify that the product has been given our...

Страница 24: ...ng European Directives 2006 42 EC Machinery Safety and Har monized standards ISO 12100 1 2010 Safety of Machinery general Principles for Design Risk Assessment and Risk Reduction Registered Office 416...

Страница 25: ...d after deposit with the transporter for shipment iii a Product is not properly preserved packaged stored processed or handled after receipt iv a Product is not used and maintained in accordance with...

Страница 26: ...FF MM 300 REV 00 Page 26 Operation and Maintenance Guide Pneumatic Needle Scalers This page is intentionally Left blank...

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