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TECHNICAL DATA - TA40

ENGINE

Make/Model .................................... Detroit Diesel Series 60
Type ............. Four cycle diesel, turbocharged with air-to-air

charge cooling, water-cooled. Electronic management.

Gross power at 2 200 rev/min ...... 332 kW (445 hp, 451 PS)
Net power at 2 200 rev/min .......... 291 kW (390 hp, 395 PS)

Note: Gross power rated to SAE J1995 Jun 90. Engine
emission meets Tier II USA EPA/CARB MOH 40 CFR 89
and EU non-road mobile machinery directive.

Max Torque ......... 2 000 Nm (1 475 lb ft) at 1 350 rev/min
Number  of  cylinders/configuration ............ 6 cylinder, in line
Bore and stroke ................. 130 x 160 mm (5.12 x 6.30 in)
Total Displacement ............................... 12.7 litres (774 in³)
Injector ...................................................................... 10 mm
Air cleaner ................................... Dry type, double element
Starting ...................................................................... Electric
Maximum Speed (No load) ............................ 2  325  rev/min
Maximum Speed (Full load) ........................... 2  200  rev/min
Idle Speed ......................................................... 700  rev/min
Maximum Operating Slope ....................... 30°  (57%  Grade)

TRANSMISSION

Make/Model ..................................... ZF 6WG 310 Automatic
with manual override. The transmission consists of a
torque converter close-coupled to a 6 speed gearbox
with integral output transfer gearing. Automatic shifting
throughout the range, with kickdown feature. Lockup in
all forward gears. A torque-proportioning output
differential transmits drive permanently to front and rear
axles. This differential may be locked by the driver for use
in difficult traction conditions. Integral hydraulic retarder.

Pressures:

Main ................................... 16 + 2 bar (232 + 30 lbf/in²)
Lockup (Wk) ..................... 14 ± 1 bar (190 + 15 lbf/in²)
Converter 'IN' ...... 7.6 bar (110 lbf/in²) at 2 300 rev/min
Converter 'OUT' ... 4.8 bar (70 lbf/in²) at 2 300 rev//min
Converter Relief Valve ...................... 8.5 bar (123 lbf/in²)
Retarder ................................................. 6 bar (87 lbf/in²)

Temperatures:

Normal ................................ 80° - 110° C (176° - 230° F)
Maximum .................................................. 120° C (248° F)

Stall Speed ............................................ 1 835 ± 50 rev/min

Ratios:

Torque Converter ................................................... 1.84:1
Transmission .................................... Refer to table below

Note: During reversing operations it is recommended to
reduce engine speed, use only 1st or 2nd gear and never
exceed 10 km/h (6.2 mile/h).

Ratio

5.35

3.45

2.21

1.42

0.97

0.62

Forward

Gear

1

2

3

4

5

6

km/h

6.0

9.3

14.6

22.7

33.3

51.7

mile/h

3.7

5.8

9.1

14.1

20.7

32.1

Gear

1

2

3

Ratio

5.35

2.21

0.97

km/h

6.0

14.6

33.3

mile/h

3.7

9.1

20.7

Reverse

Courtesy of Machine.Market

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Содержание TA35

Страница 1: ...Operation Safety Maintenance TA35 TA40 Courtesy of Machine Market...

Страница 2: ...WHENRE ORDERINGTHISHANDBOOK SPECIFY PART NUMBER 15275590 TECHNICALPUBLICATIONSDEPARTMENT TEREX EQUIPMENT LIMITED MOTHERWELL SCOTLAND ML1 5RY Ref No OHE 836 820 June 2005 Courtesy of Machine Market...

Страница 3: ...SHOULD BE ALLOWED TO OPERATE THIS VEHICLE The operator is responsible and must be familiar with the contents of the Operator s Handbook and any local regulations prior to operating this vehicle Court...

Страница 4: ...Courtesy of Machine Market...

Страница 5: ...o the State of California to cause cancer birth defects and other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State...

Страница 6: ...used to ensure the operating safety of the machine is not impaired It is only by using genuine parts that the technical requirements stipulated by the manufacturer can be maintained If a General Opera...

Страница 7: ...K 98 37 EEC 2000 14 EC UNIT SERIAL NO DATE OF MANUFACTURE INSPECTOR THE ABOVE MACHINERY TAKING INTO ACCOUNT THE STATE OF THE ART COMPLIES WITH OR IS DESIGNED AND CONSTRUCTED AS FAR AS POSSIBLE TO COMP...

Страница 8: ...used to ensure the operating safety of the machine is not impaired It is only by using genuine parts that the technical requirements stipulated by the manufacturer can be maintained If a General Opera...

Страница 9: ...K 98 37 EEC 2000 14 EC UNIT SERIAL NO DATE OF MANUFACTURE INSPECTOR THE ABOVE MACHINERY TAKING INTO ACCOUNT THE STATE OF THE ART COMPLIES WITH OR IS DESIGNED AND CONSTRUCTED AS FAR AS POSSIBLE TO COMP...

Страница 10: ...used to ensure the operating safety of the machine is not impaired It is only by using genuine parts that the technical requirements stipulated by the manufacturer can be maintained If a General Opera...

Страница 11: ...o Roading 6 2 In Case Of Trouble 6 4 7 MOVING DISABLED TRUCK Moving Disabled Truck 7 2 8 LUBRICATION AND SERVICING Safety Precautions 8 2 Lubrication and Servicing 8 3 Lubrication and Service Chart 8...

Страница 12: ...ator serviceman or other personnel or equipment Report all malfunctions to those responsible for maintenance and do not operate the equipment until corrected Normal service or maintenance performed as...

Страница 13: ...ion available at the time of publication The right is reserved to make changes at any time without notice Continuing improvement and advancement of the design may cause changes to your vehicle which m...

Страница 14: ...vehicle model code and chassis serial number is found on the unit serial number plate on the rear right of the front frame The vehicle model and serial number should always be referenced in any corre...

Страница 15: ...erial number and the serial numbers of all major components and attachments Keep this list up to date and filed in a safe location for fast retrieval Place a decal or notice on the vehicle that all se...

Страница 16: ...ents It is helpful to show the investigating officer an Operator s Handbook photographs and advertising to familiarize him with the appearance of the vehicle Report the theft to the insurance company...

Страница 17: ...2 1 2 Safety Precautions Courtesy of Machine Market...

Страница 18: ...g Be aware of operating hazards that weather changes can create on the job Know proper procedures to follow when a severe rain or electrical storm strikes Never attempt to operate or work on a machine...

Страница 19: ...ing object protective structure may be impaired if it has been subjected to any modification or damage Unauthorized modification will void certification Articulation and Oscillation Locks Always conne...

Страница 20: ...bumper end of the front chassis and at the rear of the body Note Be aware that this vehicle is free to oscillate if not lifted correctly If in any doubt contact your dealer for further information Veh...

Страница 21: ...e starting the engine Don t let greasy oily rags or similar hazards accumulate in the cab If the vehicle has been operated with an under inflated tyre Make sure that the tyre has cooled sufficiently b...

Страница 22: ...n all volatile inhibitor fluids and compounds used Follow manufacturer s recommendations when handling and using engine starting fluids and disposing of spent containers Do not puncture or burn empty...

Страница 23: ...ric coolant or lubricant heaters are used be sure to follow heater manufacturer s recommendations for use to avoid electrical and or fire hazards Mounting and Dismounting Only use steps and hand holds...

Страница 24: ...tarting the vehicle Sound horn before starting the engine or beginning to move the vehicle two blasts for forward and three blasts for reverse Starting Do not start the engine or operate any control i...

Страница 25: ...ply pressure a red warning light on the instrument panel will illuminate If this light illuminates indicating a loss of steering power the vehicle must be stopped immediately and no further operation...

Страница 26: ...RAL If this occurs stop the vehicle using the service brakes apply the parking brake and do not operate until the fault is corrected Always operate straight up or down slopes whenever possible side hi...

Страница 27: ...the road Stay as close to the side of the road as possible Pass other equipment only when the road is clear and enough room and reserve power are available Stop at appropriate intervals to inspect th...

Страница 28: ...be used when the body is empty Do not work under or near any unblocked or unsupported linkage part or machine Always install the steering lock bar before making adjustments or servicing the vehicle w...

Страница 29: ...kin Always deflate tyre before attempting to remove any embedded objects or removing the tyre and rim assembly from the vehicle Always use a self attaching chuck with a long airline and stand to one s...

Страница 30: ...ion should be used for nitrogen inflation Refer to Section 160 0050 Nitrogen Inflation of Tyres of the vehicle Maintenance Manual for recommended procedures for inflating and pressure adjusting tyres...

Страница 31: ...sons should stay clear of the vehicle The fire or overheated brakes wheel etc should be extinguished or cooled from a safe distance Do not attempt to extinguish the fire or cool the vehicle by use of...

Страница 32: ...dentification 4 ROPS and FOPS Certification Plate 5 Acoustic Foam Precautions 6 Emergency Exit Inside and Outside 7 Pivot Area Precautions 8 Lube Instructions Pivot Pins 9 Vehicle Lifting Hook 10 Vehi...

Страница 33: ...older 24 Hydraulic Control Lever 25 Hand Lamp 26 Back Alarm 27 Pre operating Instructions 28 Hydraulic Oil Recommendations 29 Remote Lube and Pressure Points 30 CECertification 31 MachineSerialPlate 3...

Страница 34: ...2 18 Courtesy of Machine Market...

Страница 35: ...3 1 3 Controls and Operating Courtesy of Machine Market...

Страница 36: ...3 2 17 18 19 1 2 3 4 5 37 12 11 10 9 8 7 6 13 14 15 16 23 24 29 32 33 34 28 27 26 25 31 30 22 21 20 1457 Courtesy of Machine Market...

Страница 37: ...ol 18 Heater Control 19 Air Conditioner Control 20 Blower Control 21 Retarder Switch TA35 only 22 Body Control Lever 23 Accelerator Control 24 Service Brake Control 25 Recirculation Vents 26 Leg Vents...

Страница 38: ...chassis Vehicle should not be moved until this light goes out 5 Tractor Brakes Overstroke Red Illuminates if the brake system pressure is low A buzzer also sounds If light illuminates stop vehicle an...

Страница 39: ...ssure Illuminates when the ignition is turned on and should go out when the engine starts If light illuminates stop vehicle and investigate the cause 13 Main Beam Blue Illuminates when headlights are...

Страница 40: ...ture Gauge Indicates transmission oil operating temperature This gauge should read in the green zone during normal operation and may read in the yellow zone during use of the retarder If the needle ri...

Страница 41: ...dry tank condition which requires bleeding the fuel system 5 Air Cleaner Restriction Gauge Indicates the degree of restriction as the yellow band rises in the gauge window The filter element should be...

Страница 42: ...rning Light Test Pressing the switch with the ignition switched on will illuminate the warning lights to provide a bulb and system check Refer to Warning Light section on pages 4 and 5 for details Not...

Страница 43: ...osition Unused 12 Diagnostic Request Stop Engine Override Switch Operates as a diagnostic request switch when a the engine is not running and ignition is On b the engine is idling and not in an engine...

Страница 44: ...down the engine 1 Ignition switched on instruments gauges and warning lights register as appropriate All electrical systems are operative The key must remain in this position whilst operating the veh...

Страница 45: ...am Control Upwards Headlight Flash 2 Direction Indicator Control rearwards Left Indicators Control forwards Right Indicators 3 Windscreen Wiper Washer Position J Not used Position 0 Neutral Position P...

Страница 46: ...Conditioner Keep all windows and vents closed Blower control 1 is rotated to select one of three blower speeds The air conditioning will not operate if the blower control is not switched on Temperatur...

Страница 47: ...t 6 Backrest height adjustment 7 Damper adjustment 4 positions forward position hardest setting rearmost position softest setting WARNING Do not attempt to adjust seat or seat belt while machine is mo...

Страница 48: ...down height and weight adjustment 1 handle and hold until the require height position is achieved release handle bounce lightly until a click is heard the seat position in now engaged properly 5 Pull...

Страница 49: ...and held to extract the seat belt 495 WARNING Always wear seat belt when operating the machine Always check condition of seat belts and mounting hardware before operating the machine Anysignsofloosen...

Страница 50: ...to hold it stationary Do not FAN the pedal Note TA40 machines have an advanced retarder switch incorporated in the brake pedal For the first 7 of pedal travel the transmission retarder will be applied...

Страница 51: ...ied in the gear selected should be high enough to keep the engine operating at governed speed Generally the gear used to ascend a grade is also correct for its descent If the rate of descent is too sl...

Страница 52: ...with foot OFF the electronic foot pedal Detroit Diesel Electronic Control DDEC This machine is equipped with the Detroit Diesel Electronic Control DDEC which continually monitors the engine and warns...

Страница 53: ...l Module ECM 2 Programmable Read Only Memory PROM 3 Electronic Unit Injectors EUI 4 Batteries 5 Electronic Foot Pedal 6 Check Engine Light 7 Stop Engine Light 8 Diagnostic Request Stop Engine Override...

Страница 54: ...into the engine 3 Electronic Unit Injectors EUI The EUI is a lightweight compact unit that injects diesel fuel directly into the combustion chamber The amount of fuel injected and the beginning of inj...

Страница 55: ...ponsibility to shut down the engine to avoid serious damage The machine is equipped with the DDEC engine protection system which records the stop engine malfunction in the ECM The stop engine and chec...

Страница 56: ...echnician When the engine is not running and the ignition is on or the engine is idling and not in an engine protection condition engine faults can be diagnosed by the operator Pressing and releasing...

Страница 57: ...input voltage high 14 175 3 Oil temperature sensor input voltage high 15 52 4 Intercooler coolant temperature sensor input voltage low 15 110 4 Coolant temperature sensor input voltage low 15 175 4 O...

Страница 58: ...ltage low 31 51 3 Aux output 3 open circuit high side S3 31 51 4 Aux output 3 short to ground high side S3 31 51 7 Aux output 3 mechanical system fail S3 31 52 3 Aux output 4 open circuit high side T3...

Страница 59: ...t temperature high 44 172 0 Air inlet temperature high 44 175 0 Oil temperature high 44 105 0 Intake manifold temperature high 45 100 1 Oil pressure low 45 19 1 High range oil pressure low 46 168 1 EC...

Страница 60: ...short to battery W3 62 53 4 Aux output 5 open circuit W3 62 54 3 Aux output 6 short to battery X3 62 54 4 Aux output 6 open circuit X3 62 55 3 Aux output 7 short to battery Y3 62 55 4 Aux output 7 ope...

Страница 61: ...8 Turbo speed sensor input failure 64 103 0 Turbo overspeed 65 51 0 Throttle plate position above normal range 65 51 1 Throttle plate position below normal range 65 51 2 Throttle plate position errati...

Страница 62: ...5 1 Oxygen content too low 73 151 14 ESS transmission stuck in gear 73 226 11 Transmission neutral switch failure ESS Transmission 73 227 2 Aux analog input data erratic intermittent or incorrect ESS...

Страница 63: ...low 82 173 4 Exhaust temperature sensor input voltage low 83 98 0 Oil level high 83 101 0 Crankcase pressure high 83 173 0 Exhaust temperature high 83 173 4 Exhaust temperature sensor input voltage lo...

Страница 64: ...ed The machine will stop and hold position when the steering wheel is stopped To return the machine to the straight ahead position or to the opposite direction turn the steering wheel in the opposite...

Страница 65: ...odes Ergocontrol table for a list of fault codes and checks on page 3 36 The EST 37 transmission control has been designed to provide the driver with maximum operational flexibility by allowing the ch...

Страница 66: ...essing the function button once to resume full automatic mode the function button should be pressed again Manual gears can also be selected by pushing the lever to the left for lower gears or to the r...

Страница 67: ...can be used to provide a downshift on demand provided that the vehicle speed is within the range allowable That is the vehicle is not travelling at a speed that would result in the engine overspeedin...

Страница 68: ...isplay it can be established which gears are involved and in these circumstances the lower gear should be selected using the shift control lever Automatic mode should be reselected at the earliest opp...

Страница 69: ...rive direction and gear before releasing the parking brake Never allow the machine to coast with the transmission in NEUTRAL When running down a gradient the engine speed should not be allowed to drop...

Страница 70: ...uring gear shifts 3 1 Drive truck to Substitute mode controlled Electrical problem on speed sensors Check cables and setting of 3 2 next service pressure ramps converter sensors 3 3 lockup clutch dise...

Страница 71: ...7 3 7 4 7 5 7 6 7 7 7 8 7 9 8 1 Stop and investigate Limp home Electrical problem on transmission Check cables to transmission 8 2 solenoids control valve 8 3 8 4 8 5 8 6 8 7 8 8 8 9 9 1 Drive truck t...

Страница 72: ...Limp home Mechanical or hydraulic problem in Check transmission pressure B 2 clutches or faulty speed reading speed B 3 B 4 B 5 B 6 B 7 B 8 B 9 B A B B B D B E B F C 3 Stop and investigate Normal No...

Страница 73: ...s a consequence having a B code See above L F Limp home in forward Shows as a consequence having a 7 8 or B code See above W S Warning sump High oil temperature in sump Reduce engine power and speed W...

Страница 74: ...s are actually engaged Note Automatically acting limited slip differentials in each axle will retain traction on most surfaces therefore it should only be necessary to engage the differential locks in...

Страница 75: ...remain in this position until the body is to be operated again The control lever should always be kept in FLOAT while the machine is in motion Note The body control lever must remain in the FLOAT posi...

Страница 76: ...3 42 Courtesy of Machine Market...

Страница 77: ...4 1 4 Operating The Truck Courtesy of Machine Market...

Страница 78: ...k for leaks WHEEL PLANETARIES Check for leaks WHEEL PLANETARIES Check for leaks WIRE ROPES Check for debris and damage BRAKE ACCUMULATORS Check for leaks STEERING CYLINDERS Check for debris leaks and...

Страница 79: ...should be topped up immediately Note The dash marks on the dipstick are for performing an oil check after the engine is shut down After one or two minutes the level should be up to the top dash mark 3...

Страница 80: ...equired 1469 4 5 Hydraulic Filter Check filter indicator and have filter element replaced if necessary 6 Tyres Carefully inspect all tyres for cuts bruises or other damage and proper inflation for the...

Страница 81: ...ll Add oil if low 8 Fuel Level Check fuel level gauge Tank should be filled at end of each shift 9 Seat and Seat Belts Adjust the seat position and lap belt as required to allow complete machine contr...

Страница 82: ...p Engine light illuminate during operation of the vehicle take effective action to stop the engine and correct the fault as described under DDEC Operation in Section 3 of this handbook WARNING Never s...

Страница 83: ...ON position 3 Make sure the body control lever is in the FLOAT position 4 Make sure the transmission gear shift control is in the NEUTRAL position 5 Insert switch key and turn clockwise to position 1...

Страница 84: ...overheating 8 7 1142 407 8 The amber Check Engine and red Stop Engine lights should come on and then go out after 6 10 seconds If the amber Check Engine light does not go out have the system checked...

Страница 85: ...t be sufficiently reduced to make the method safe Note Be sure vehicles are not touching each other Use cables that are equal to cable size on the vehicle for example 1 0 or 2 0 If jumper cables are u...

Страница 86: ...ds 1 Transmission Hot Oil Level Apply the parking brake select neutral gear and start the engine Allow vehicle to idle in neutral for approximately 20 seconds Transmission oil gauge on the dash should...

Страница 87: ...ished as per the manufacturers recommendations before carrying out the checks Service Brake Holding Ability Check Depress service brake pedal and move transmission gear shift control to Forward 1st ge...

Страница 88: ...ance powertrain effeciencies etc as well as differences in brake holding ability Note As an indication of system deterioration the engine rev min at which point the machine moved with the service or e...

Страница 89: ...sure the area around the vehicle is clear of personnel and obstructions before drivingoff In the first few minutes of travel check carefully for the required steering braking engine and transmission p...

Страница 90: ...e the service brake as the machine slows until when stopped the pedal is depressed just enough to hold the machine stationary Do not FAN the pedal 7 When the machine has stopped apply the parking emer...

Страница 91: ...charger to slow down Shutdowntheengine Note Stoppingaturbochargedengine immediatelyafterhighspeedoperation may cause damage to the turbocharger as it will continue to turn without an oil supply to the...

Страница 92: ...t angles to the grade and block wheels securely 3 If below freezing temperatures are expected make sure the cooling system has sufficient antifreeze to prevent the coolant freezing If antifreeze canno...

Страница 93: ...5 1 5 Working the Truck Courtesy of Machine Market...

Страница 94: ...side using hydraulic excavators or rope shovels Ideally excavators should require 90 or less swing With a backhoe excavator a very efficient loading method is with the backhoe on top of the bank load...

Страница 95: ...Waiting machines should stay about two truck lengths behind the one being loaded to avoid any spillage from the loading machine bucket or truck body The operator of the waiting truck is also able to j...

Страница 96: ...position of the cleanup machine when entering the loading area to avoid congestion and for maximum safety The following precautions should be observed when approaching the loading area and while bein...

Страница 97: ...grade Always remain a safe distance behind the machine ahead particularly on downgrades A good rule of thumb to follow is to allow two 2 truck lengths between machines for each 16 km h 10 mile h of tr...

Страница 98: ...R HOPPER is used the operator must avoid rubbing the tyre inner sidewalls When hauling dirt or rock from a borrow pit into a fill area such as an earth fill dam the load is usually dumped in a string...

Страница 99: ...ended to prevent unnecessary hydraulic system relief valve operation Never JUMP DUMP the machine by bouncing the rear tyres against a stop block or otherwise jarring the body in its raised position to...

Страница 100: ...the truck with the body up No articulated truck is stable in this condition and apart from the risk of a rear end topple there can be severe danger from contacting overhead electric cables trees or b...

Страница 101: ...6 1 6 Roading Courtesy of Machine Market...

Страница 102: ...ed and in good condition It is also recommended to carry a Warning Triangle The operator must use extra care while on the public highways and remain constantly alert especially for overhead cables and...

Страница 103: ...pect for cuts bruises burned beads abnormal wear and damaged wheels rims Replace any damaged or excessively worn tyres Check all hoses drain cocks fuel level check cocks and other potential sources of...

Страница 104: ...battery earth cable and apply security locks if so equipped before leaving the parked vehicle Make sure the body is completely lowered and the parking brake is applied Report the following data as soo...

Страница 105: ...7 1 7 Moving Disabled Truck Courtesy of Machine Market...

Страница 106: ...t ingress of dirt If possible start the engine to provide the required hydraulic pressure for steering and braking If the nature of the trouble prevents engine operation repairs must be made on the si...

Страница 107: ...at it is securely locked Note An alternative method of towing a disabled vehicle is by connecting an A Frame arrangement to the lugs on the tractor frame of the disabled vehicle and the towing pin of...

Страница 108: ...7 4 Courtesy of Machine Market...

Страница 109: ...8 1 8 Lubrication and Servicing Courtesy of Machine Market...

Страница 110: ...blocked or unsupported linkage part or machine Always shut down machine according to the procedure under Stopping The Engine described on page 4 15 Turn off the master switch before cleaning lubricati...

Страница 111: ...revent dirt from entering the system while servicing Lubricants must be at operating temperature when draining Do not operate any system unless oil level is within the operating range as indicated on...

Страница 112: ...34 9 15 26 37 36 7 23 21 14 33 16 32 27 20 22 21 2 21 19 14 20 19 19 20 14 14 19 14 13 13 12 12 22 28 11 10 24 22 3 21 22 21 10 11 29 31 30 21 21 20 19 22 5 4 1 6 38 21 22 19 11 39 39 40 1661 Courtesy...

Страница 113: ...to Page 3 Transmission Oil Gauge Check temperature readings General Check for debris leaks and damage 28 Oscillation Bushes Lube 2 EP NLGI See Note 1 12 Suspension Beam Lube 6 EP NLGI See Note 1 and P...

Страница 114: ...torque 4 Front 300 Nm 220 lb ft Rear 265 Nm 195 lb ft Engine Crankcase Pressure Check and record 750 5 Hydraulic Oil Filter Clean housing and replace element 1 Engine Air Cleaner Replace element Alter...

Страница 115: ...Note 3 Check with the engine idling and the transmission at its normal operating temperature Note 4 When refilling centre axle ensure that 3rd differential unit is primed with 1 litre 1 75 UK pints o...

Страница 116: ...ION DAILY Walk Around Inspection Inspect the vehicle as described in Section 4 2 of the Operator s Handbook Engine Visually check engine for damage loose or frayed belts and listen for any unusual noi...

Страница 117: ...heck oil level and add oil if low Radiator Check coolant level and add if low Fill the radiator header tank with coolant until coolant reaches the bottom of the filler neck and holds at that level Not...

Страница 118: ...hicle particularly the chassis for cracks or broken welds Repair where necessary Service Brakes TA35 Check pads and discs for wear and replace where necessary Test for proper function Note This servic...

Страница 119: ...olant tank Replace tank breather Axles TA35 Drain lubricant and refill to level plug Note When refilling centre axle ensure that 3rd differential unit is primed with 1 litre 1 75 UK pints of oil befor...

Страница 120: ...einstall suction screens and strainers and refill hydraulic oil tank ENGINES AND TRANSMISSIONS All information contained in the Lubrication and Service Chart was extracted from the relevant manufactur...

Страница 121: ...US gal Differential TA40 Extreme Pressure 37 5 litre each MIL L 2105 D GL 5 80W 90 LS Front Gear Lubricant 9 9 US gal See Note 3 Differential TA40 Extreme Pressure 38 litre MIL L 2105 D GL 5 80W 90 L...

Страница 122: ...riveshaft through Extreme Pressure 1 50 litre MIL L 2105 D GL 5 80W 90 Bearings Gear Lubricant 0 40 US gal Articulation Extreme Pressure EMS19057 Bearings Lithium Complex AirConditioning Polyalklene G...

Страница 123: ...tion bearings Note 1 Operation below the minimum temperatures listed for the oil used without proper preheat or warm up results in greatly reduced transmission life Proper warm up requires 20 minutes...

Страница 124: ...8 16 Courtesy of Machine Market...

Страница 125: ...9 1 9 Technical Data Courtesy of Machine Market...

Страница 126: ...ameter 19 5m 64ft 3 280 10 9 480 1 7 3 340 10 11 3 620 11 7 2 540 8 4 1 600 5 3 3 000 9 10 10 650 34 11 6 500 21 4 5 673 18 5 65 2 170 7 1 2 860 9 4 25 1 540 5 0 1 970 6 6 5 373 17 5 2 530 8 3 1 820 5...

Страница 127: ...pled to a 6 speed gearbox with integral output transfer gearing Automatic shifting throughout the range with kickdown feature Lockup in all forward gears A torque proportioning output differential tra...

Страница 128: ...equalise load on each rear axle Suspension movement is cushioned by rubber metal laminated compression units between each axle and underside of balance beam ends Pivot points on rear suspension linka...

Страница 129: ...ine Pump capacity at 2258 rpm 7 03 litre s 111 US gal min Steering Hydrostatic power steering by two double acting cushioned steering cylinders Actuating pressure for steering operation is supplied by...

Страница 130: ...gal Differentials ZF Front Centre Rear 31 litres 8 2 US gal Planetaries ZF 9 litres 2 4 US gal Driveshaft Bearings 1 5 litres 0 4 US gal Air Conditioning Compressor 0 125 litres 0 033 US gal Typical N...

Страница 131: ...s Distribution Front Axle 17 700 39 020 Centre Axle 21 350 47 070 RearAxle 21 050 46 405 Gross Weight 60 100 132 495 BareChassis 22 490 49 580 Body 4 950 10 910 Body Hoists pair 660 1 455 Ground Press...

Страница 132: ...9 8 Courtesy of Machine Market...

Страница 133: ...9 9 TA40 Technical Data On Following Page Courtesy of Machine Market...

Страница 134: ...r 19 5m 64ft 3 430 11 3 3 720 12 2 560 1 10 3 450 11 4 3 670 12 0 2 540 8 4 1 600 5 3 3 000 9 10 10 650 34 11 28 6 500 21 4 5 700 18 8 65 2 240 7 4 675 2 3 3 100 10 2 25 1 540 5 0 1 970 6 6 5 370 17 7...

Страница 135: ...led to a 6 speed gearbox with integral output transfer gearing Automatic shifting throughout the range with kickdown feature Lockup in all forward gears A torque proportioning output differential tran...

Страница 136: ...le Suspension movement is cushioned by rubber metal laminated compression units between each axle and underside of balance beam ends Pivot points on rear suspension linkages are rubber bushed and main...

Страница 137: ...mission The components are protected by advanced full flow filtration to 12 micron particle size on the return line Pump capacity at 2258 rpm 7 03 litre s 111 US gal min Steering Hydrostatic power ste...

Страница 138: ...ansmission filters dry fill 56 litres 14 8 US gal Differential Dana Front 37 5 litres 9 9 US gal Differential Dana Centre 38 litres 10 US gal Differential Dana Rear 31 5 litres 8 3 US gal Planetaries...

Страница 139: ...s Distribution Front Axle 20 170 44 465 Centre Axle 23 530 51 875 Rear Axle 23 530 51 875 Gross Weight 67 230 148 215 Bare Chassis 24 670 54 390 Body 5 400 11 905 Body Hoists pair 660 1 455 Ground Pre...

Страница 140: ...9 16 Courtesy of Machine Market...

Страница 141: ...10 Symbol Identification Courtesy of Machine Market...

Страница 142: ...symbols that may appear on your machine Basic Switch Warning Off Hourmeter Lock Symbol Pressurised Negative Fast Basic Compartment Ground Engine Master Ammeter Slow Engine Switch Starter Switch Circu...

Страница 143: ...Oil Pressure or Shut Off High Engine Transmission Air Filter Basic Oil Oil or Hydraulic Pressure Restriction Oil Symbol Engine Transmission Starter Hydraulic Oil Oil Air Oil Pressure Temperature Pres...

Страница 144: ...Light Low Windshield Temperature Or Beam Wiper Fill tube Coolant cold Fuel Filter Light High Windshield Beam Defroster Coolant Hot Fuel Instrument Windshield Shut Off Panel light Washer Cooling Basic...

Страница 145: ...sure Air Brake Oil High Speed Body Conditioner Temperature or Level Lower Inside TurnLeft Low Speed Body Air or Level Float Circulation Outside Turn Right BodyUp Dumpertruck Air Retarder ParkingBrake...

Страница 146: ...ension Stop Brake Trans Do Not Lift Applied Maintenance Over speed Clutch Engaged Forward Brake Applied Transmission Clutch Convertor Disengaged Reverse Water in Brake air Fuel Pressure Clutch Wait to...

Страница 147: ...10 7 Notes Courtesy of Machine Market...

Страница 148: ...10 8 NOTES Courtesy of Machine Market...

Страница 149: ...10 9 NOTES Courtesy of Machine Market...

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