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First Edition - Second Printing

December 2015

Part No.

57.0303.5251

SHOVEL - BUCKET - BASKET 43

Scheduled Maintenance

Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

Model

Serial number

Date

Hour meter

Machine owner

Inspected by (print)

Inspector signature

Inspector title

Inspector company

Instructions

Make copies of this report to use for each inspection.

Select the appropriate checklist(s) for the type of inspection
to be performed.

Daily or 8 hours

Inspection:

Place a check in the appropriate box after each inspection
procedure is completed.

Use the step-by-step procedures in this section to learn how
to perform these inspections.

If any inspection receives an “N”, tag and remove the machine
from service, repair and re-inspect it. After repair, place a
check in the “R” box.

Maintenance

Checklist A

A-1

Manuals and decals

A-2 Pre-operation

inspect

A-3 Function

tests

A-4 Checking the Chains

Содержание Genie BBSKETDL15B-1001

Страница 1: ...ng Shovel from serial n SHOV8CDL15B 1001 800L Loading Shovel from serial n SHOV8RDL15B 1001 Brick Holder Basket from serial n BBSKETDL15B 1001 250L Mixing Bucket from serial n MXBC2515B 1001 500L Mixi...

Страница 2: ...g and Storage Page 31 Tansport and lifting instruction Page 32 Maintenance Page 42 Specification Page 46 Load Charts Page 52 Diagrams And Schemes Page 66 EC Declaration of Conformity Page 68 TEREX Glo...

Страница 3: ...r joint efforts This book is an operation and daily maintenance manual for the user or operator of a Genie machine This manual should be considered a permanent part of your machine and should remain w...

Страница 4: ...9022 GT Brick Holder Basket 59 0401 2032 GT 250L Mixing Bucket 59 0401 2018 GT 500L Mixing Bucket 59 0401 2016 GT 500L Man Concrete Bucket 59 0401 2028 GT 500L Hyd Concrete Bucket 59 0401 2029 GT 800L...

Страница 5: ...liable continued operation of your machine be sure to comply with the action indicated in a respective bulletin Contacting the Manufacturer At times it may be necessary to contact Genie When you do be...

Страница 6: ...ns Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Only use the machine as it was in...

Страница 7: ...Indicates a hazardous situation which ifnotavoided couldresult in death or serious injury CAUTION Indicates a hazardous situation which ifnotavoided couldresult in minor or moderate injury NOTICE Ind...

Страница 8: ...irst Edition Second Printing Symbol and Hazard Pictorials Definitions Falling object Hazard Close the gate Falling Hazard Fix brick holder with Chain to Forks plate Read the operator s manual Crush Ha...

Страница 9: ...inting December 2015 Part No 57 0303 5251 SHOVEL BUCKET BASKET 9 09 4618 0922 09 4618 1355 09 4618 1354 09 4618 1352 09 4618 1353 General Safety 800 Kg 09 4618 1353 09 4618 1352 09 4618 1354 140 mm 09...

Страница 10: ...December 2015 10 SHOVEL BUCKET BASKET Part No 57 0303 5251 First Edition Second Printing Work Area Safety For work area safety refer to the same section in the telehandler operator s manual...

Страница 11: ...ation and hazard warning plates They shall be skilled and trained about the machine use The operator shall have a licence or a driving licence when provided for by the laws enforced in the country whe...

Страница 12: ...y other comfortable garments Operators should not wear clothes with large sleeves or objects that can get stuck in moving parts of the machine Protective helmet Protective gloves Working shoes Use onl...

Страница 13: ...First Edition Second Printing December 2015 Part No 57 0303 5251 SHOVEL BUCKET BASKET 13 Legend Shovel Bucket Brick Holder Basket main components A Fork Slots B Coupling Frame C Quick coupling if any...

Страница 14: ...cured before using the basket to handle materials This equipment is coupled to the telehandler through the forks slots A Shovel The shovel consists of a welded concave shaped steel structure designed...

Страница 15: ...main axis of the bucket This blade rotates on bearings installed on the side walls of the bucket and is powered by a hydraulic motor and a gear box which are located externally of the right side wall...

Страница 16: ...This discharge operation is allowed by a dedicated steel door located on the bottom of the bucket which can be activated by a mechanical lever manually moved by the operator or according to the models...

Страница 17: ...chment installed on Genie telehandlers Attachment Application Field GTH 2506 GTH 4014 GTH 4018 GTH 4016R GTH 4018R GTH 5021R 500 L Loading Shovel 800 L Loading Shovel Brick Holder Basket 250 L Mixing...

Страница 18: ...riation from factory delivered condition is discovered the telehandler and or the equipment must be tagged and removed from service Repairs to the telehandler and or the equipment may only be made by...

Страница 19: ...ler Be sure that all decals are legible and in place Check for Hydraulic oil leaks Checking the following components or areas for damage improperly installed or missing parts and unauthorized modifica...

Страница 20: ...ion 4 Only use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service Theoperatormustfollowtheste...

Страница 21: ...nction enable switch button A move the functions joystick toward right or left to open or close the door of the Concrete Bucket By the mechanical lever momentarily open and close the door of the Concr...

Страница 22: ...shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should...

Страница 23: ...echanical locking pin fixing it with its safety split pin 10 Re couple the connectors of the attachment if any Version with hydraulic locking optional 1 Drive to the place where you will release the m...

Страница 24: ...elines and retract the boom Once the attachment quick connectors have been disconnected from the boom connectors take care to reconnect them to the proper rest connectors that are present on the Mixin...

Страница 25: ...enable switch B and move the joystick to the left to tilt the bucket up Press and hold the function enable switch B and move the joystick to the right to tilt the bucket down Controller Movements Func...

Страница 26: ...lade either clockwise or counterclowise To open the bucket door set switch A to position 0 and press the Auxiliary Hydraulic Circuit Switch C Then set switch A to position 1 or 2 to open or close the...

Страница 27: ...4016R GTH 4018R GTH 5021R Before discharging the concrete make sure that nobody is within its working range PressandkeepswitchAandBandmovetheFunction Joystick toward left to close the Bucket door or...

Страница 28: ...objects as petrol drums etc bind them with straps or ropes and travel at reduced speed Do not use for digging operations Don t use the shovel for rising or transporting people Loading the Brick Holde...

Страница 29: ...ial is stocked lower the concrete bucket on the ground ensure that the discharge door is closed if not move lever 2 clockwise for the manual version or the functions joystick for the hydraulic one int...

Страница 30: ...hill 5 side initiate movements of the load with the lowest available speed do not allow workers bystanders to walk or work under the load do not leave the load unattended ensure that all personnel are...

Страница 31: ...ill release the equipment Lower the equipment on the ground Stop the engine of the telehandler Disconnect the hydraulic pipes of the equipment from the boom fittings Restart the engine Operate the joy...

Страница 32: ...n 810mm 38 5in 980mm 14 3in 365mm 10 5in 268mm 21 2in 541mm 10in 254mm 17 28in 439mm 46 25in 1175mm 25 9in 658mm 11 9in 303mm 37 1in 943mm Moving the Equipment When the equipment shall be moved use on...

Страница 33: ...EL BUCKET BASKET 33 Transport and Lifting Instructions Shovel 800L 59 0201 9021GT Shovel 800L 59 0201 9022GT 42 1in 1070mm 11 4in 292mm 15 8in 403mm 23 8in 607mm 8 77in 223mm 37 0in 940mm 44 88in 1140...

Страница 34: ...143mm 12 4in 315mm 13 5in 344mm 14 2in 363mm 31 2in 795mm 33 0in 840mm CoG of Mixing Bucket structure 34 2in 870mm 13 0in 331mm 32 0in 815mm 7 5in 192mm 32 0in 815mm CoG of Mixing Bucket full of concr...

Страница 35: ...L 59 0401 2016GT 69 1in 1630mm 34 4in 876mm 28 4in 723mm CoG of Mixing Bucket structure 35 7in 909mm 18 7in 477mm 14 4in 367mm 42 7in 1086mm 3 5in 90mm 5in 127mm CoG of Mixing Bucket structure CoG of...

Страница 36: ...Second Printing Brick Holder Basket 59 0401 2032GT Insert the forks into the dedicated lugs 1 Transport and Lifting Instructions Concrete Bucket 500L 59 0401 2028GT 59 0401 2029GT Concrete Bucket 800L...

Страница 37: ...0303 5251 SHOVEL BUCKET BASKET 37 Transport and Lifting Instructions Brick Holder Basket 59 0401 2032GT CoG of Busket full of bricks 45 2in 1150mm 47 6in 1210mm 23 8in 605mm 23 2in 590mm 23 2in 590mm...

Страница 38: ...o 57 0303 5251 First Edition Second Printing Transport and Lifting Instructions Concrete Bucket 500 Manual Discharge 59 0401 2028GT 49 21in 1250mm 24 7in 629mm 51 9in 1320mm 45 27in 1150mm 23 14in 588...

Страница 39: ...Part No 57 0303 5251 SHOVEL BUCKET BASKET 39 Transport and Lifting Instructions Concrete Bucket 500 L Hydraulic Discharge 59 0401 2029GT 24 7in 628mm 49 2in 1250mm 51 9in 1320mm 45 2in 1150mm 23 3in 5...

Страница 40: ...No 57 0303 5251 First Edition Second Printing Transport and Lifting Instructions Concrete Bucket 800L Manual Discharge 59 0401 2030G 49 21in 1250mm 24 7in 629mm 59 8in 1520mm 45 2in 1150mm 23 1in 588...

Страница 41: ...Part No 57 0303 5251 SHOVEL BUCKET BASKET 41 Transport and Lifting Instructions Concrete Bucket 800L Hydraulic Discharge 59 0401 2031GT 49 21in 1250mm 24 7in 629mm 59 8in 1520mm 45 2in 1150mm 23 1in 5...

Страница 42: ...the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure Indicates that a cold engine will be required to p...

Страница 43: ...ke copies of this report to use for each inspection Select the appropriate checklist s for the type of inspection to be performed Daily or 8 hours Inspection A Place a check in the appropriate box aft...

Страница 44: ...ded with each machine and should be stored in the container provided in the operator s compartment An illegible or missing manual will not providesafetyandoperationalinformationnecessary for a safe op...

Страница 45: ...erator performs the function tests The Pre operation Inspection also serves to determine if routine maintenance procedures are required Maintenance A 3 Perform Function Tests Genie specifications requ...

Страница 46: ...for GTH 2506 TECHNICAL DATA Width 2024 mm Height 940 mm Length 1175 mm Weight 420 kg Payload 800 L Cog Width 1012 mm CoG Height 303 mm CoG Length 658 mm Loading Shovel 800L part number 59 0201 9020GT...

Страница 47: ...4018 GTH 5021R TECHNICAL DATA Width 2435 Height 940 mm Length 1070 mm Weight 450 Kg Payload 800 L CoG Width 1217 5 mm CoG Height 292 mm CoG Length 607 mm TECHNICAL DATA Width 2435 mm Height 1170 mm Le...

Страница 48: ...GTH 2506 Mixing Bucket 500L part number 59 0401 2016GT for GTH 4014 GTH 4018 TECHNICAL DATA Width 1510 mm Height 840 mm Length 795 mm Weight 460 Kg Payload 250 L CoG Width 953 mm CoG Height 344 mm CoG...

Страница 49: ...7 0303 5251 SHOVEL BUCKET BASKET 49 Specification Brick Holder Basket part number 59 0401 2032GT for all the range TECHNICAL DATA Width 1210 mm Height 1150 mm Length 825 mm Weight 120 Kg Payload 500 L...

Страница 50: ...ght 230 Kg Payload 500 L CoG Width 588 mm CoG Height 673 mm CoG Length 629 mm TECHNICAL DATA Width 1110 mm Height 1320 mm Lenght 110 mm Weight 244 Kg Payload 500 L CoG Width 593 mm CoG Height 673 mm C...

Страница 51: ...Hydraulic Concrete Bucket part number 59 0401 2031GT for GTH 4014 GTH 4018 GTH 4016R GTH 4018R Specification TECHNICAL DATA Width 1110 mm Height 1520 mm Lenght 1110 mm Weight 250 Kg Payload 800 L CoG...

Страница 52: ...December 2015 52 SHOVEL BUCKET BASKET Part No 57 0303 5251 First Edition Second Printing Load Charts GTH 2506 Loading Shovel and Mixing Bucket 250L GTH 2506 09 4618 1426...

Страница 53: ...First Edition Second Printing December 2015 Part No 57 0303 5251 SHOVEL BUCKET BASKET 53 Load Charts GTH 4014 Loading Shovel and Mixing Bucket 500L GTH 4014 09 4618 1751 GTH 4014 09 4618 1752...

Страница 54: ...December 2015 54 SHOVEL BUCKET BASKET Part No 57 0303 5251 First Edition Second Printing GTH 4018 Loading Shovel and Mixing Bucket 500L GTH 4018 09 4618 1724 GTH 4018 09 4618 1725 Load Charts...

Страница 55: ...First Edition Second Printing December 2015 Part No 57 0303 5251 SHOVEL BUCKET BASKET 55 Load Charts GTH 4016R Loading Shovel and Mixing Bucket 09 4618 1942 GTH 4016 R 0 180 09 4618 1941 GTH 4016 R 90...

Страница 56: ...December 2015 56 SHOVEL BUCKET BASKET Part No 57 0303 5251 First Edition Second Printing 09 4618 1940 GTH 4016 R 0 180 09 4618 1939 GTH 4016 R 90 Load Charts GTH 4016R Loading Shovel and Mixing Bucket...

Страница 57: ...ond Printing December 2015 Part No 57 0303 5251 SHOVEL BUCKET BASKET 57 Load Charts GTH 4018R Loading Shovel and Mixing Bucket 09 4618 1854 GTH 4018 R 0 180 09 4618 1853 GTH 4018 R 90 09 4618 1852 GTH...

Страница 58: ...15 58 SHOVEL BUCKET BASKET Part No 57 0303 5251 First Edition Second Printing Load Charts GTH 5021R Loading Shovel and Mixing Bucket GTH 5021R 09 4618 1708 GTH 5021R 09 4618 1709 0 180 GTH 5021R 09 46...

Страница 59: ...First Edition Second Printing December 2015 Part No 57 0303 5251 SHOVEL BUCKET BASKET 59 Load Charts GTH 2506 Brick Holder Basket and Concrete Bucket 09 4618 1637 GTH 2506...

Страница 60: ...December 2015 60 SHOVEL BUCKET BASKET Part No 57 0303 5251 First Edition Second Printing Load Charts GTH 4014 Brick Holder Basket and Concrete Bucket GTH 4014 09 4618 1639 GTH 4014 09 4618 1641...

Страница 61: ...First Edition Second Printing December 2015 Part No 57 0303 5251 SHOVEL BUCKET BASKET 61 GTH 4018 Brick Holder Basket and Concrete Bucket GTH 4018 09 4618 1715 GTH 4018 09 4618 1714 Load Charts...

Страница 62: ...arts GTH 4016R Brick Holder Basket and Concrete Bucket 09 4618 1925 GTH 4016 R 0 180 09 4618 1926 GTH 4016 R 90 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2 0 A B 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15...

Страница 63: ...70 3 7 75 C D E 20 30 40 50 60 15 42 m 0 6 m 2500 kg 4000 kg 700 kg 1500 kg 1000 kg 2000 kg 3000 kg 13 35 m 09 4618 1924 GTH 4016 R 90 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2 0 A B 0 1 2 3 4 5 6...

Страница 64: ...VEL BUCKET BASKET Part No 57 0303 5251 First Edition Second Printing Load Charts GTH 4018R Brick Holder Basket and Concrete Bucket 09 4618 1849 0 180 GTH 4018 R 09 4618 1851 90 GTH 4018 R GTH 4018 R 0...

Страница 65: ...g 750 kg 500 kg 0 kg 250 kg 0 60 m 09 4618 1642 GTH 5021R 09 4618 1643 A B C D E 70 60 50 40 30 20 0 77 50 10 3 50 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 1...

Страница 66: ...December 2015 66 SHOVEL BUCKET BASKET Part No 57 0303 5251 First Edition Second Printing Diagrams and Schemes Hydraulic Diagram only for Hydraulic Concrete Bucket...

Страница 67: ...First Edition Second Printing December 2015 Part No 57 0303 5251 SHOVEL BUCKET BASKET 67 Diagrams and Schemes Hydraulic Diagram Only for Mixing Bucket...

Страница 68: ...s 1 EC Directive 2006 42 EC Machinery Directive The machinery described below is suitable for Genie telehandlers models specified in the user manual Model Type Description Serial Number Manufacture Da...

Страница 69: ...y B d e t u b i r t s i D www genielift com...

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