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2  Product 

2.1 General

MMA series welding machine applies the most advanced inversion technology in the world. 

The   appearance   of   the   invert   arc   welding   machine   comes   after   the   invert   power   theory   and
components. The principle of the technology is to transform the power frequency of 50Hz/60Hz into
direct   current   and invert  it   into high frequency  (33KHz)  through high-power  device  IGBT,   then
perform voltage-drop and commutation with the output high-power D.C power supply via full digital
Pulse Width Modulation (PWM) control technology. Since the switch power inversion technology is
adopted, the weight and volume decrease greatly while the conversion efficiency increase for more
than 30%. 

Our welding power source can offer stronger, more concentrated and more stable arc. When the
welding rod and work piece get short circuit, its response will be quicker. It means that it is easy to
design   welding   machine   with   different   dynamic   characteristics,   and   it   can   even   adjust   the
characteristics to make arc softer or harder. 

Under MMA mode, the machine has slope characteristic. The welding current, push current and
heat arc initiation current is set by the same knob synchronously, which makes good performance
of arc initiation, stable power output, welding shape and internal quality. 

MMA series welding machine is widely used to weld different materials, such as carbon steel,
stainless   steel,   alloy   steel,   copper,   non-ferrous   metal,   etc.   It   can   apply   to   different   electrode,
including   acid   electrode,   basic   electrode   and   cellulose   electrode.   Compared   with   the   other
products, it has advantages of light, handy, easy to installation and operation, efficient and energy
saving.  The  conversion  rate is  above  85%.   It  applies  for  higher  levels welding,  field  work  and
indoors operation. 

Thanks for purchasing our products and looking forward to your precious advice, we will try our
best to perfect our products and service.

The machine is mainly used in industrial fields. It will cause radion interference if used
indoors. Please take through precaution measures.

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Содержание Smart Welder MMA 140

Страница 1: ...USER S MANUAL MMA SERIES WELDING MACHINE SMART WELDER MMA 140 160 170 180 200...

Страница 2: ...REVISION 2016 03 30...

Страница 3: ...ause hurt or property lose if it is not followed The words after this sign means there is potential risk which may cause equipment fault or break if it is not followed Version Version YF TAE 0013 A3 R...

Страница 4: ......

Страница 5: ...ata 9 3 Installation 11 4 Operation 13 4 1 Structure 13 4 2 Operation instruction 15 4 3 Welding environment and safety 15 4 4 Welding problems and resolution 16 5 Daily maintenance and checking 17 6...

Страница 6: ...2014 30 EU EMC 2002 95 RoHs and with the instructions contained in the harmonized standard if applicable EN 60974 1 EN 60974 2 EN 60974 3 EN 60974 5 EN 60974 7 EN 60974 10 EN 60974 12 Date 30 03 2016...

Страница 7: ...cause choke Spark and hot workpiece after welding may cause fire Bad connected cable may cause fire Uncompleted connection of workpiece side circuit may cause fire Never weld on the case of tinder stu...

Страница 8: ...ction Never use the device when the enclosure is removed Never use broken or wet insulation gloves Use firenet when work at high position Check and maintain regularly don t use it until the broken par...

Страница 9: ...relative parts Never put the cylinder under high temperature or sunshine environment Keep your face away from the gas cylinder exit when opening it Put on the gas shield when it is not used Never put...

Страница 10: ...quipment c Computer and other control equipments d Safety recognition equipment etc Such as supervise of industrial equipments e Health of people around Such as personnel using the heart pacemaker or...

Страница 11: ...t dynamic characteristics and it can even adjust the characteristics to make arc softer or harder Under MMA mode the machine has slope characteristic The welding current push current and heat arc init...

Страница 12: ...Rated input current A 23 5 28 Output current adjustment A 15 140 15 160 Output voltage V 20 6 25 6 20 6 26 4 No load voltage V 92 92 Duty cycle 40 20 20 Power factor 0 73 0 73 Efficiency 85 85 Insula...

Страница 13: ...A 31 31 34 Output current adjustment A 20 170 20 180 20 200 Output voltage V 20 8 26 8 20 8 27 2 20 8 28 No load voltage V 62 63 63 Power factor 20 20 20 Duty cycle 40 0 73 0 73 0 73 Efficiency 85 85...

Страница 14: ...machine and fasten it clockwise tightly b Connect the quick plug at one end of the cable into the socket of the machine and fasten it clockwise the other end clamps the workpiece c Please pay attenti...

Страница 15: ...case and matal and plastic case Following with these two kinds of Installation diagrams Metal case Metal and plastic case 13 Power Supply 1 phase AC230V Earth clamp Electrode holder Workpiece Power Su...

Страница 16: ...4 Operation 4 1 Panel layout Front Panel Layout a Metal case b Metal and plastic case 14...

Страница 17: ...Back Panel a Metal case MMA 140 160 MMA 170 180 200 15...

Страница 18: ...oundings The air humidity level should not be higher than 90 b The temperature should be between 10 C to 40 C c Don t use the welding machines in sunshine or rain Keep it off water d Don t use the mac...

Страница 19: ...machine a screw for earth connecting would be found It must be ground connected with cable whose section is bigger than 6mm2 before operation to avoid accidents caused by static or electricity leak 4...

Страница 20: ...sand paper and connect again d Prevent water from entering into the machine and prevent the machine from getting moist If any blow and dry Measure the insulation with megohmmeter to make sure it is qu...

Страница 21: ...r is loosen Whether the outer shell or other connect parts are loosen CABLE Position Checking keys Remarks Output cable Wearing out of the cable insulated material Cable connecting head naked insulati...

Страница 22: ...act dealers The meter shows Fan works normally No welding output Check if all the sockets in the machine are connected well There is open circuit or badness of connect at the joint of output terminal...

Страница 23: ...12 R11 C32 3 3 4 4 5 5 1 2 1 2 1 5 1 5 1 1 1 1 10 10 13 13 8 8 1 4 1 4 9 9 7 7 2 2 1 1 6 6 U2 ZD12 12V CON11 12V 1 2 4 3 U6 C46 C47 CON10 R47 R48 12V C33 R36 R24 R52 R34 1 2 4 3 U7 12V R25 C28 C48 C30...

Страница 24: ...sch LP CURRENT LP1 LP2 1 2 PCON1 1 2 PCON2 200 1 D r i v e G 1 D r i v e E 1 D r i v e G 2 D r i v e E 2 15V GND 3V3 MOT COOL POWER EN LP CURRENT TEMP CHECK INPUT VOL 2 RZ0030 01A_MCU sch D r i v e G...

Страница 25: ...23...

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