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INSTALLATION INSTRUCTIONS

R

410A Split System Air Conditioner

2

421 01 5103 00

INSPECT NEW UNIT

After uncrating unit, inspect thoroughly for hidden

damage.  If damage is found, notify the transportation

company immediately and file a concealed damage

claim.

SAFETY CONSIDERATIONS

Consult a qualified installer, service agency, or the

dealer/distributor for information and assistance. The

qualified installer must use factory authorized kits and

accessories when modifying this product. Refer to the

individual instructions packaged with the kit or accessory

when installing.
The weight of the product requires careful and proper

handling procedures when lifting or moving to avoid

personal injury. Use care to avoid contact with sharp or

pointed edges.
Follow all safety codes. Wear safety glasses, protective

clothing, and work gloves. Use a heat sinking material 

such as a wet rag 

 during brazing operations. Keep a fire

extinguisher available. Consult local codes and the

National Electric Code (NEC) for special requirements.
Improper installation, adjustment, alteration, service or

maintenance can void the warranty

.

!

WARNING

ELECTRICAL SHOCK HAZARD
Failure to turn off the main (remote) electrical dis-

connect device could result in personal injury or

death.
Before installing, modifying or servicing system,

turn OFF the main (remote) electrical disconnect

device. There may be more than one disconnect

device. Lock out and tag switch with a suitable

warning label.

!

CAUTION

PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in proper-

ty damage
R

410A systems operate at higher pressures than

R

22 systems. When working with R

410A sys-

tems, use only service equipment and replace-

ment components specifically rated or approved

for R

410A service.

LOCATION

Check local codes for regulations concerning zoning,

noise, platforms, and other issues.
Locate unit away from fresh air intakes, vents, or

bedroom windows. Noise may carry into the openings

and disturb people inside.
Locate unit in a well drained area, or support unit high

enough so that water runoff will not enter the unit.
Locate unit away from areas where heat, lint, or exhaust

fumes will be discharged onto unit (as from dryer vents).

Locate unit away from recessed or confined areas where

recirculation of discharge air may occur (refer to

CLEARANCES section of this document).

Roof

top installation is acceptable providing the roof will

support the unit and provisions are made for water

drainage and noise/vibration dampening.

NOTE:

 Roof mounted units exposed to wind may require

wind baffles. Consult the manufacturer for additional

information.

CLEARANCES

Nominal minimum clearances are 48 inches (1.2m)

above unit for discharge air and 18 inches (457mm) on

each side of the coil for intake air. Clearance on any 

one

side of the coil (normally between unit and structure) may

be reduced to 6 inches (152mm). Nominal minimum

clearances are based on a solid parallel object such as a

wall or roof overhang.

The clearance may be reduced for a single object with

small surface area, such as the end of a wall, outside

corner of a wall, fence section, post, etc. As a general

rule, the minimum clearance from the unit should equal

the width of the object. For example, a 6 inch (152mm)

fence post should be a minimum of 6 inches (152mm)

from the unit.

Do not install unit under roof overhangs unless gutters

are present. A minimum vertical clearance of 48 inches

(1.2m) is required to the overhang.
Inside corner locations on single story structures require

evaluation. Large overhanging soffits may cause air

recirculation in a corner area even though recommended

minimum clearances are maintained. As a guide, locate

the unit far enough out so that half of the discharge grille

is out from under the soffit.
When placing two or more units side

by

side, provide a

minimum of 18 inches (457mm) between units.
Provide minimum service clearance of 24 inches

(610mm) from control box corner and side service panel.
Refer to Figure 1.

Содержание C4A3

Страница 1: ...manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Labeling and Signal Words CAUTION WARNING TABLE OF CONTENTS Inspect New Unit 2 Safety Considerations 2 Location 2 Clearances 2 3 Unit Support 4 Refrigeration System 5 9 Electrical Wir...

Страница 2: ...intakes vents or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined areas where recirculation of discharge air may...

Страница 3: ...Wall 6 152mm 24 610mm Service Wall Wall Wall 6 152mm 6 152mm Post Wall Wall 18 457mm 18 457mm 18 457mm 18 152mm 6 152mm 6 152mm 6 152mm 18 457mm 18 457mm 18 457mm 18 457mm 24 610mm Service 24 610mm Service 24 610mm Service 24 610mm Service 24 610mm Service 24 610mm Service 4 102mm 4 102mm wide fence 18 457mm 18 457mm ...

Страница 4: ...t roof locate unit minimum 6 inches 152mm above roof level Place the unit over one or more load bearing walls If there are several units mount them on platforms that are self supporting and span several load bearing walls These suggestions are to minimize noise and vibration transmission through the structure If the structure is a home or apartment avoid locating the unit over bedrooms or study NO...

Страница 5: ...IN OD SMALLER 10 O Clock 2 O Clock 7 8 Installing with Indoor Piston cooling operation Check piston size shipped with indoor unit to see if it matches required indoor piston size If it does not match replace indoor piston with correct piston size Indoor pistons are shipped with some outdoor models in the accessory bag and are only qualified for Piston fan coils Example fan coils with piston FEM4P ...

Страница 6: ... and open all flow control devices including solenoid valves C ROUTING AND SUSPENDING REFRIGERANT LINES Run refrigerant lines as straight and direct as possible avoiding unnecessary bends and turns Always insulate the entire suction line Both lines should be insulated when routed through an attic or when routed through an underground raceway When routing refrigerant lines through a foundation or w...

Страница 7: ...he factory Outdoor units are shipped with a refrigerant charge sealed in the unit Leave the service valves closed until all other refrigerant system work is complete or the charge will be lost Leave the plugs in place until line set tubing is ready to be inserted Service valve bodies are brass and tube stubs are copper Figure 7 Service Valve VALVE CORE SERVICE VALVE G BRAZING CONNECTIONS NOTE Remo...

Страница 8: ...tem is free of air and water Watch the vacuum gauge as the system is pulling down The response of the gauge is an indicator of the condition of the system refer to Figure 8 With no leaks in the system allow the vacuum pump to run for 30 minutes minimum at the deep vacuum level Figure 8 Deep Vacuum Gauge Response and System Conditions 500 MINUTES 0 1 2 4 6 1000 1500 LEAK IN SYSTEM VACUUM TIGHT TOO ...

Страница 9: ...wrench and back out the stem by turning the hex wrench counterclockwise Turn the stem until it just contacts the rolled lip of the valve body After the refrigerant charge has bled into the system open the Liquid service valve NOTE These are not back seating valves It is not necessary to force the stem tightly against the rolled lip The service valve cap is a primary seal for the valve and must be ...

Страница 10: ...ine Voltage connections with raintight conduit and fittings Most codes require a disconnect switch outdoors within sight of the unit Consult local codes for special requirements Route electrical supply Line Voltage wiring through knockout hole in bottom of Control Box Connect wires to Contactor and Ground Lug according to Wiring Diagram on unit Refer to Figure 10 Route thermostat wiring through ru...

Страница 11: ... W W1 Y Y2 R C C THERMOSTAT FURNACE Y G W HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AIR CONDITIONER 24 VAC HOT 24 VAC COM R C G W W1 Y Y2 R C C THERMOSTAT FAN COIL Y G W2 HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AIR CONDITIONER 24 VAC HOT 24 VAC COM R C G W W1 Y Y2 R C THERMOSTAT FAN COIL Y G W2 HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AC with Comfort Alert C Y ...

Страница 12: ... by adding or removing 0 6 oz ft 17 g mm of 3 8 liquid line above or below 15 feet 4 6 m respectively For standard refrigerant line lengths 80 feet 24 4m or less allow system to operate in cooling mode at least 15 minutes If conditions are favorable check system charge by super heat method for fixed metering device and subcooling method for TXV If any adjustment is necessary adjust charge slowly a...

Страница 13: ... accurate thermistor type or electronic thermometer to suction line at service valve 4 Measure outdoor air dry bulb temperature with thermometer 5 Measure indoor air entering indoor coil wet bulb temperature with a sling psychrometer 6 Refer to Figure 12 Find outdoor temperature and evaporator entering air wet bulb temperature At this intersection note superheat Where a dash appears on the table d...

Страница 14: ...er these conditions or refrigerant slugging may occur Charge must be weighed in Note Superheat F is at low side service port Allow a tolerance of 3 F 1 7 C Note Indoor dry bulb between 70 F and 80 F 21 C and 27 C Figure 13 Required Suction Line Temperature SUPERHEAT TEMP _F SUCTION PRESSURE AT SERVICE PORT PSIG 107 8 112 2 116 8 121 2 126 130 8 138 8 140 8 145 8 0 35 37 39 41 43 45 47 49 51 2 37 3...

Страница 15: ...6 30 84 29 82 28 80 27 308 92 33 90 32 88 31 86 30 84 29 82 28 317 94 34 92 33 90 32 88 31 86 30 84 29 326 96 36 94 34 92 33 90 32 88 31 86 30 335 98 37 96 36 94 34 92 33 90 32 88 31 345 100 38 98 37 96 36 94 34 92 33 90 32 364 104 40 102 39 100 38 98 37 96 36 94 34 374 106 41 104 40 102 39 100 38 98 37 96 36 384 108 42 106 41 104 40 102 39 100 38 98 37 395 110 43 108 42 106 41 104 40 102 39 100 3...

Страница 16: ... voltage lead wires are provided in the control box for connection to thermostat wires use wire nuts The Comfort Alert device operates by monitoring the compressor power leads and the thermostat demand signal Y terminal Figure 15 Comfort Alertt Diagnostics some models 24 VAC Common Thermostat Demand Compressor Wires Pass Through Holes 3 MAINTENANCE Condensate Drain During the cooling season check ...

Страница 17: ...h open go to Flash Code 2 information 2 If low pressure switch open go to Flash Code 1 information 3 Thermostat demand signal is intermittent 4 Loose wiring at contactor coil Yellow ALERT Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refrigerant in compressor 4 Compressor bearings are seized Yellow ALERT F...

Страница 18: ...refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere POE oils may cause damage to certain plastics and roofing materials Wrap all filter driers and serv...

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