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73

TEMPMASTER

FORM  TPM3-EG1 (518)

c. 

Thrust Restraints: 

Provide horizontal thrust restraints between air handling 

unit casing and fan housing.

d. 

Supply Fan Airflow Measurement:

 The SWSI supply fan shall be supplied 

with an airflow measurement device. Airflow measurement device shall be ca-

pable of measurement accuracy of +/-5%. Airflow measurement ring and trans-

ducer shall be supplied for integration into a field-supplied controller.

e. 

Fan Inlet Screen:

 Unit shall be provided with a fan inlet screen.

f. 

Safety Grate: 

Safety grates capable of supporting a 300 pound center load 

shall be provided over bottom supply air (SA) opening.

3. 

Fan Motor:

 Fan motors shall be NEMA design ball-bearing types with electrical 

characteristics  and  horsepower  as  specified.  Motors  shall  be  1750  RPM  [1175 

RPM], ODP type [TEFC optional]. [Optional shaft grounding rings on motors in-

crease motor longevity when applied with a VFD.] The motor shall be located within 

the unit on an adjustable base.

4. 

Variable Air Volume (VAV) Fan Control:

 VAV supply fan control shall be accom-

plished by using a VFD matched to the supply fan motor horsepower. The VFD shall 

include an integral DC line reactor to reduce harmonic distortion in the incoming 

and outgoing power feeds. If a DC line reactor is not provided, an AC line reactor 

must be provided. Inlet guide vanes shall not be acceptable. VFD control keypads 

shall be located in the control cabinet for accessibility and servicing while the unit 

is operating.

Discharge Plenum

[SELECT ONE OF THE FOLLOWING HEAT/NO HEAT CONFIGURATIONS]

1. 

Cooling Only:

 The discharge air temperature (DAT) sensor shall be located in the 

discharge plenum and be located such that it accurately measures the supply air 

temperature (SAT). Walls shall be lined with a solid liner to prevent erosion of the 

insulation and separate insulation from the air stream.

2. 

Staged Gas Heat:

 The heating section shall include an induced draft furnace in six 

stages of heating capacity. 

a. 

Heat Exchanger:

 The heat exchanger shall be constructed of tubular alumi-

nized steel [stainless steel] with stainless steel flue baffles and flue assembly.

b. 

Burner and Ignition Control:

 The burner shall include a direct-driven induced-

draft combustion fan with energy efficient intermittent pilot spark ignition, redun-

dant main gas valves with pressure regulator.

c. 

Combustion Air Fan: 

The inducer fan(s) shall maintain a positive flow of air 

through each tube to expel the flue gas and to maintain a negative pressure 

within the heat exchanger relative to the conditioned space.

d. 

Safety Devices: 

A high limit controller with automatic reset to prevent the heat 

exchanger from operating at an excessive temperature shall be included. A cen-

trifugal switch on the induced draft fan motor shaft shall prevent ignition until 

sufficient airflow is established through the heat exchanger. A rollout switch shall 

provide secondary airflow safety protection. The rollout switch shall discontinue 

furnace operation if the flue becomes restricted.

Содержание OmniElite

Страница 1: ...LD19506 FORM TPM3 EG1 518 TempMaster OmniElite SINGLE PACKAGE ROOFTOP UNITS ENGINEERING GUIDE 120 150 Tons Cooling and Heating Gas Electric Water and Steam R 410A Mod G...

Страница 2: ...R 410A 6 460 3 60 8 575 3 60 V VAV or SZVAV B Bottom Return R Rear Return S Side Return C Cooling Only N Natural Gas Heat G Natural Gas Heat Stainless Steel Heat Exchanger M Modulating Gas Heat E Ele...

Страница 3: ...TRIC HEAT 38 SUPPLY FAN DATA 39 COMPONENT STATIC PRESSURE DROPS 40 ELECTRIC HEAT PRESSURE DROPS 42 GAS HEAT PRESSURE DROPS 42 EXHAUST FAN DATA 43 RETURN FAN DATA 44 ELECTRICAL DATA 45 CONTROLS 47 POWE...

Страница 4: ...TEMPMASTER 4 FORM TPM3 EG1 518 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 5: ...empMas ter OmniElite to be applied to virtually any building application Accessibility through double wall access doors spacious compartments and sup portive floors improves serviceability Better Ecol...

Страница 6: ...r fans 3 Scroll compressors 4 Condenser 5 Advanced single package unit controller 6 Evaporator coil 7 Rain hoods 8 Exhaust return fan 9 Economizer 10 Filters section 11 Double wall construction 12 Dou...

Страница 7: ...SAT sensor is located across the face of the supply duct opening in the unit Furnaces are designed in 375 mbh modules Three stages are available for the TMAL120 150 Ignition and safety controls are i...

Страница 8: ...OmniElite units are equipped with a factory installed programmed and commissioned unit controller with all I O capabilities and control sequences The controls include all on board diagnostic safety an...

Страница 9: ...sensor or optional single or comparative enthalpy controls Airflow Measurement Optional outside airflow measurement is available on units equipped with a modulating economizer CO2 Sensors Optional ca...

Страница 10: ...oil Supply Fan The standard airfoil blade sup ply fan is available on all models for higher static conditions This offers higher efficiency and lower sound in certain applications Fan Skid Isolation T...

Страница 11: ...d so that only two scroll compressors are in tandem within one refrigeration circuit This means more reliable com pressors and less equipment down time With multiple circuits if a compressor should ev...

Страница 12: ...irflow from the fan evenly across the downstream filter bank to optimize filter life and effectiveness The diffuser design is optimized to provide uniform flow at minimal airside pressure loss Downstr...

Страница 13: ...itioned space Remote keypad in control section In filtered air stream to prevent dust and dirt build up Side discharge with heat Does not require an elevated structure or curb Flexible solution for bu...

Страница 14: ...e clearance space of 6 feet around the perimeter of the unit 8 feet on one side for coil servicing and 12 feet to any adjacent units is required to eliminate cross contamination of exhaust and outside...

Страница 15: ...cials to ensure the application conforms to local codes and regulations Ground Level Locations It is important that the units be installed on a substantial base that will not settle causing strain on...

Страница 16: ...or re entrainment of outside airflow Regardless of the outside air and exhaust air openings on a unit all single package unit applications can permit recirculation of exhaust air to the return if appl...

Страница 17: ...d closed TempMaster variable frequency drives VFDs offer superior fan speed control and quieter energy efficient operation Figure 3 TRADITIONAL OVERHEAD VARIABLE AIR VOLUME VAV AIR DELIVERY SYSTEM For...

Страница 18: ...sure requirements of the system For normal building pres sure control the exhaust fan operates to draw air from the return plenum and exhaust it out of the building The exhaust fan configuration is av...

Страница 19: ...32 32 32 32 32 32 Motor Size Range min to max HP 7 5 60 7 5 60 7 5 60 Airflow Range min to max CFM 0 50000 0 50000 0 50000 Static Pressure Range min to max ESP 0 2 inches 0 2 inches 0 2 inches RETURN...

Страница 20: ...x width in inches 12x24 16x20 12x24 16x20 12x24 16x20 16x25 20x20 16x25 20x20 16x25 20x20 20x24 20x25 20x24 20x25 20x24 20x25 Total Filter Face Area sq ft 80 4 80 4 80 4 GAS FURNACE Staged Furnace Siz...

Страница 21: ...T AIR HANDLING SECTION Sheet Metal Note 1 6 310 Control Panel Note 2 705 REFRIGERANT Refrigerant Charge R 410A 210 230 230 COMPRESSORS 826 1 661 1 738 CONDENSER ASSEMBLY Sheet Metal 2 477 Coils 864 Co...

Страница 22: ...Hood 539 HEATING OPTIONS Electric Heat 80 kW 660 Electric Heat 108 kW 680 Electric Heat 150 kW 700 Electric Heat 200 kW 720 Electric Heat 250 kW 740 Gas Heat 1125 mbh 1 455 Hot Water Coil 2 rows x 14...

Страница 23: ...0 649 5 62 1608 8 1577 1 1537 0 1448 8 1536 5 1296 6 1536 2 1074 4 1535 8 852 2 42000 75 1874 6 1257 9 1869 6 1021 4 1869 6 785 5 71 1754 8 1425 1 1753 1 1191 3 1753 1 950 7 1753 1 709 6 67 1692 4 152...

Страница 24: ...1486 1 1415 5 1427 3 1245 3 1427 1 1023 5 1426 9 801 7 42000 75 1800 1 1230 7 1797 8 995 0 1797 8 759 5 71 1685 1 1397 6 1684 2 1164 1 1684 2 923 9 1684 2 682 8 67 1632 9 1497 4 1576 3 1329 7 1576 3 1...

Страница 25: ...2 1511 7 1505 9 1429 7 1412 4 1367 7 1218 2 1367 7 996 4 1367 7 774 6 42000 75 1722 6 1202 7 1719 5 967 0 1719 5 731 6 71 1614 3 1370 0 1610 0 1135 3 1610 4 895 3 1610 4 654 4 67 1568 8 1459 7 1504 9...

Страница 26: ...1372 9 1328 1 1303 3 1187 9 1302 2 972 5 1301 0 757 1 42000 75 1633 4 1171 3 1633 4 936 9 1633 4 701 4 71 1537 1 1340 3 1535 4 1106 7 1528 2 864 0 1528 2 623 3 67 1502 2 1417 0 1430 7 1269 3 1429 8 10...

Страница 27: ...62 1398 9 1388 5 1314 9 1283 7 1233 6 1155 9 1233 6 934 6 1233 6 713 4 42000 75 1541 8 1139 4 1538 8 903 8 1533 3 666 8 71 1450 7 1291 0 1445 3 1072 9 1445 3 832 6 1445 3 592 2 67 1433 5 1378 2 1357 2...

Страница 28: ...80 9 1577 9 1673 4 1396 7 1670 6 1159 0 1667 8 921 3 42000 75 2086 7 1387 9 2082 8 1125 4 2080 4 867 5 71 1952 2 1566 4 1952 1 1307 0 1942 3 1038 6 1935 8 782 2 67 1848 3 1655 8 1828 9 1481 0 1825 7 1...

Страница 29: ...62 1716 8 1683 1 1639 1 1545 8 1596 7 1360 3 1594 4 1122 7 1592 2 885 2 42000 75 2007 8 1358 9 2003 7 1096 5 1998 6 837 7 71 1878 6 1537 1 1876 0 1276 6 1874 4 1012 0 1871 9 757 1 67 1787 3 1618 5 176...

Страница 30: ...1575 6 1497 9 1572 7 1348 6 1571 3 1111 5 1569 8 874 4 42000 75 1920 2 1327 5 1916 0 1064 7 1910 9 806 6 71 1795 3 1504 4 1794 3 1244 9 1793 1 980 1 1791 9 725 9 67 1733 6 1512 7 1684 7 1188 8 1681 3...

Страница 31: ...62 1599 3 1578 1 1515 1 1452 2 1508 3 1318 5 1506 9 1081 4 1505 5 844 3 42000 75 1826 3 1293 9 1819 5 1030 5 1816 2 772 9 71 1712 3 1472 5 1710 0 1212 3 1708 7 947 8 1703 0 691 9 67 1659 4 1544 0 1601...

Страница 32: ...1450 9 1403 3 1440 2 1286 9 1438 9 1049 8 1437 5 812 7 42000 75 1718 9 1256 1 1718 0 994 9 1718 2 738 5 71 1620 6 1437 8 1624 5 1179 9 1621 4 914 3 1616 0 658 8 67 1586 4 1499 8 1518 5 1351 1 1515 4...

Страница 33: ...81 1 1843 4 1774 6 1670 5 1775 7 1471 3 1773 7 1229 2 1771 8 987 2 42000 75 2219 1 1458 7 2217 9 1178 0 2217 9 913 0 71 2080 2 1644 7 2082 9 1358 0 2077 1 1094 2 2078 4 836 1 67 1950 7 1746 9 1949 0 1...

Страница 34: ...1745 8 1698 9 1701 7 1451 4 1699 9 1201 7 1698 2 951 9 42000 75 2132 9 1413 7 2132 6 1137 0 2129 5 887 1 71 1998 6 1619 7 1995 9 1341 0 1997 6 1084 0 1997 9 814 7 67 1913 6 1777 7 1868 4 1531 0 1864 7...

Страница 35: ...62 1770 8 1726 3 1675 7 1594 8 1626 6 1416 0 1624 3 1171 5 1622 0 926 9 42000 75 2033 0 1387 7 2031 9 1101 0 2031 8 836 1 71 1907 0 1579 0 1902 9 1301 0 1899 8 1062 0 1900 6 784 0 67 1835 4 1698 7 17...

Страница 36: ...8 1614 1 1584 0 1549 5 1383 9 1546 7 1117 9 1543 8 851 9 42000 75 1928 6 1340 7 1924 5 1064 0 1926 6 799 3 71 1814 5 1535 7 1810 0 1251 0 1810 3 983 7 1810 1 732 6 67 1757 6 1633 5 1700 3 1465 0 1692...

Страница 37: ...3 62 1635 5 1618 7 1545 2 1494 7 1468 1 1342 7 1465 9 1093 7 1463 8 844 7 42000 75 1825 3 1308 0 1819 2 1028 0 1817 3 766 9 71 1712 8 1494 7 1708 4 1226 0 1701 3 948 2 1707 1 696 7 67 1681 2 1601 3 16...

Страница 38: ...1000 AIRFLOW MINIMUM TEMP RISE F 120 150 1125 900 19350 43 NOTE Gas valve rated for 0 5 psig If gas pressure greater than 0 5 psig then a gas pressure regulator is required Minimum gas pressure is 4...

Страница 39: ...2 51 9 1114 62 0 1174 72 5 1230 83 5 52 000 1011 45 5 1079 55 9 1140 66 2 1198 77 0 1254 88 3 Table 13 TMAL120 150 DUAL DIRECT DRIVE PLENUM DDP 330 100 FAN TOTAL STATIC PRESSURE INCHES OF WATER COLUMN...

Страница 40: ...58 0 42 0 46 0 45 0 28 0 061 46 000 0 40 0 29 0 66 0 63 0 46 0 51 0 49 0 31 0 067 48 000 0 44 0 31 0 72 0 69 0 50 0 55 0 54 0 34 0 073 50 000 0 47 0 34 0 78 0 75 0 54 0 60 0 59 0 37 0 079 52 000 0 51...

Страница 41: ...IGID FILTER TRACK WITH 2 INCH MERV 8 PREFILTERS 12 INCH MERV 11 WITH 2 INCH MERV 8 PREFILTERS 12 INCH MERV 14 WITH 2 INCH MERV 8 PREFILTERS FINAL FILTER 12 INCH MERV 14 120 150T 24 000 0 07 0 02 0 08...

Страница 42: ...0 44 40 000 0 12 0 21 0 24 0 29 0 39 0 49 42 000 0 13 0 23 0 27 0 32 0 43 0 54 44 000 0 15 0 25 0 29 0 36 0 47 0 59 46 000 0 16 0 28 0 32 0 39 0 51 0 65 48 000 0 17 0 30 0 35 0 42 0 56 0 71 50 000 0 1...

Страница 43: ...329 9 9 351 10 7 377 12 0 405 13 5 430 15 0 453 16 3 30 000 283 9 3 315 10 6 343 11 7 363 12 6 386 13 7 411 15 2 436 16 8 460 18 4 32 000 298 11 1 328 12 4 356 13 8 377 14 8 397 15 7 418 17 0 442 18 7...

Страница 44: ...1068 37 2 1083 39 3 1098 41 5 1113 43 8 48 000 1082 37 2 1096 39 4 1111 41 6 1125 43 9 1139 46 2 1154 48 5 50 000 1125 41 9 1140 44 2 1153 46 4 1167 48 8 CFM STD AIR 1 75 2 00 2 25 2 50 2 75 3 00 RPM...

Страница 45: ...is the current of the electric heaters Note zero for cooling only units LOAD4 is the sum of any remaining currents greater than or equal to 1 0 amp Use the following calculations to determine MCA and...

Страница 46: ...20 24 19 1 20 24 19 2 25 30 24 5 25 31 24 30 36 29 30 38 29 40 49 40 40 48 37 50 57 46 50 58 45 60 68 56 60 67 8 54 4 75 N A N A 75 N A N A 100 N A N A 100 N A N A Table 27 ELECTRICAL HEAT STAGES 120...

Страница 47: ...0 E Link for N2 UNOCCUPIED OCCUPIED SWITCHING Depending on the application the unit can be indexed between unoccupied and occupied modes of operation by one of three methods hardwired input internal...

Страница 48: ...s insufficient for the cooling load the unit controller shall stage up compressors one at a time to meet de mand The control logic for the three types of economizers is as follows Dry Bulb Economizer...

Страница 49: ...to this flow rate as long as the unit is in the occupied mode and the economizer is not suitable for cooling Demand Ventilation If optional carbon dioxide CO2 sensors are connected to the unit the un...

Страница 50: ...FD is controlled to maintain a slightly positive pressure over the mixing box section to prevent reverse flow As the return and or exhaust air dampers open the return plenum pressure drops and the fan...

Страница 51: ...exhaust return fan VFD to 0 4 Set the OA damper to 100 and the exhaust damper to 0 Evacuation Evacuation shall be used to evacuate negatively pressurize the building or space in or der to draw air th...

Страница 52: ...e it to the unoccupied zone heating setpoint The unoccupied zone heating setpoint is set through the setpoints key heating subsec tion of the user interface If zone temperature is equal to or less tha...

Страница 53: ...ted mode the input is a serial input from a BAS THERE IS NO DEMAND FOR HEATING BASED ON THE ACTIVE ZONE TEMPERATURE SETPOINT SUPPLY FAN AT SZVAV MINIMUM SETPOINT ZONE TEMPERATURE IS MORE THAN 1 5 F BE...

Страница 54: ...ure setpoints These setpoints are user selectable at the user interface When a zone sensor is used for control the unit controller will monitor the temperature within the space and control the unit ac...

Страница 55: ...aintenance IOM manual TPM3 NOM1 manual or unit nameplate data to determine minimum circuit ampacities MCAs and recommended dual element fuse sizes 4 MCA is based on U L Standard 1995 Section 36 14 N E...

Страница 56: ...al TPM3 NOM1 manual or unit nameplate data to determine minimum circuit ampacities MCAs and recom mended dual element fuse sizes 4 MCA is based on U L Standard 1995 Section 36 14 N E C Section 440 34...

Страница 57: ...C COM 24VAC COM SAT SUPPLY AIR TRMP RESET SAT SUPPLY AIR TRMP RESET 1 or Duct Pressure Setpoint Reset Or Supply Fan Sync Command NOTES 1 Wiring shown indicates typical wiring Refer to the Installation...

Страница 58: ...1 Wiring shown indicates typical wiring Refer to the IOM manual Form TPM3 NOM1 for more detailed wiring methods and options 2 All wiring is Class 2 low voltage 3 Maximum power available from the 24VA...

Страница 59: ...59 TEMPMASTER FORM TPM3 EG1 518 BOTTOM SUPPLY BOTTOM RETURN POWERED RETURN ECONOMIZER ELECTRIC HEAT ANGLED FILTERS Figure 10 GENERAL ARRANGEMENT DRAWING General Arrangement Drawing 120 150 Ton Models...

Страница 60: ...TER 60 FORM TPM3 EG1 518 LD08172 LEFT SUPPLY FRONT RETURN POWERED EXHAUST ECONOMIZER GAS HEAT ANGLED FILTERS FIGURE 10 GENERAL ARRANGEMENT DRAWING CON TD General Arrangement Drawing 120 150 Ton Models...

Страница 61: ...61 TEMPMASTER FORM TPM3 EG1 518 BOTTOM SUPPLY FRONT RETURN POWERED EXHAUST FAN ECONOMIZER ELECTRIC HEAT ANGLED FILTERS LD08175 FIGURE 10 GENERAL ARRANGEMENT DRAWING CON TD...

Страница 62: ...ASTER 62 FORM TPM3 EG1 518 BOTTOM SUPPLY BOTTOM RETURN POWERED EXHAUST ECONOMIZER GAS HEAT ANGLED FILTERS FIGURE 10 GENERAL ARRANGEMENT DRAWING CON TD General Arrangement Drawing 120 150 Ton Models Co...

Страница 63: ...oof curbs 4 The TempMaster OmniElite unit does not have a base pan under the condensing section of the unit Field fabricated roof curbs must have a cap on the top of the condensing section of the curb...

Страница 64: ...OmniElite unit does not have a base pan under the condensing section of the unit Field fabricated roof curbs must have a cap on the top of the condensing section of the curb to prevent moisture from...

Страница 65: ...OTES 1 Location of supply line connection horizontal from economizer corner post in direction of airflow 2 Location of return line connection horizontal from economizer corner post in direction of air...

Страница 66: ...TEMPMASTER 66 FORM TPM3 EG1 518 Power Control Entry Drawing 120 150 Ton Models LD19504 Figure 11 POWER CONTROL WIRING LOCATION...

Страница 67: ...ed in accordance with the ARI Standard 340 360 4 All units shall be tested to ANSI UL 1995 and CAN CSA C22 2 No 236 standards 5 Gas heating units shall be designed in conformance with ANSI Z21 47 2006...

Страница 68: ...nclude dimensions weights capacities ratings fan performance motor electrical characteristics and gauges and finishes of materials Documentation 1 Fan curves with specified operating point clearly plo...

Страница 69: ...complete post and panel construction with exterior skin All pan els doors walls uprights floor panels and roofing shall be 1 inch thick 1 1 2 pound den sity insulation Units are specifically designed...

Страница 70: ...d in accordance with AMCA Standard 500 and have a longevity of 60 000 damper opening and closing cycles complying with the require ments of California Title 24 SELECT ONE OF THE FOLLOWING TYPES OF BUI...

Страница 71: ...an discharge shall be connected to the fan cabinet using a flexible connection to ensure vibration free operation 3 Bearings and Drives Fan bearings shall be self aligning pillow block or flanged type...

Страница 72: ...n discharge shall be connected to the fan cabinet us ing a flexible connection to ensure vibration free operation b Bearings and Drives Fan bearings shall be self aligning pillow block or flanged type...

Страница 73: ...rol cabinet for accessibility and servicing while the unit is operating Discharge Plenum SELECT ONE OF THE FOLLOWING HEAT NO HEAT CONFIGURATIONS 1 Cooling Only The discharge air temperature DAT sensor...

Страница 74: ...rovide secondary airflow safety protection The rollout switch shall discontinue furnace operation if the flue becomes restricted e Flue The furnace flue shall be shipped loose to protect it from damag...

Страница 75: ...1 4 inch All header connections shall be of red brass or steel with male pipe threads MPTs and silver braze to headers Casing shall be galvanized steel The core shall be pitched in the direction of t...

Страница 76: ...requires to properly operate the unit Upon entering cool ing mode from other modes the unit controller will estimate the cooling requirement and match it closely to the capacity in order to reduce th...

Страница 77: ...r and to maintain proper operation The unit shall continue to operate in a trouble mode or shut down as necessary to prevent an unsafe condition for the building occupants or to prevent damage to the...

Страница 78: ...weatherproof enclosures VFDs and end devices shall be effectively cov ered for protection against rain snow wind dirt sun fading road salt chemicals rust and corrosion during shipping cycle Equipment...

Страница 79: ...79 TEMPMASTER FORM TPM3 EG1 518 NOTES...

Страница 80: ...Printed on recycled paper Form TPM3 EG1 518 Supersedes TPM3 EG1 1117 2018 TempMaster P O Box 423 Milwaukee WI 53201 Printed in USA www tempmasterhvac com Issued on 5 11 2018...

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