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201/203/205/207 Series Flowmeters and Controllers Instruction Manual 

EAR99 Technology Subject to Restrictions Contained on the Cover Page

 

Page 18 of 28 

 

2.7.3. 

Operation with an External Sensor (External Input) 

In some instances, it might be desirable to use an external sensor to provide process information to the 
control circuitry in a Hastings flow instrument.  For example, you might want to control the pressure in a 
vacuum system by adjusting the rate at which the system is backfilled with a gas. Hastings flow 
controllers have provision for accepting a 0

–

5 VDC output from an external sensor at pin 13 of the DA-15 

(15 Volt), Pin 1 of the DE-9 (24 Volt) connector. 
 

2.7.3.1.  15 Volt Units 

To activate this feature, the cover of the 
HFC must be removed to gain access to the 
electronics card and move a jumper. For 
the 15 Volt units, J6 is located on the left 
side of the pcb between the span 
potentiometer (R7) and the large D 
connector (J1). In the normal operating 
mode, the jumper covers the left two pins. 
To select an external sensor input, move 
the jumper to the right two pins. This 
swaps the flow input to the controller 
circuit from the flow meter output to pin 

13 of the “DA

-

15”

 connector.  

 

2.7.3.2.  24 Volt Units 

For the 24 Volt units J8 is a six-pin jumper 
block located down and to the right from 
the DC-DC converter.  There are three 
jumpers installed horizontally. The middle 
jumper ties the flow output to the valve 
control circuit and the top jumper ties Pin 
1 of the DE-9 connector to reference 
voltage circuit. Remove both of the upper 
two jumpers and reinstall one jumper 
vertically between the top two pins on the 
right side (see diagram below). This will tie 
Pin 1 of the DE-9 connector to the valve 
control circuit and allow the controller to 
maintain the external process variable 
equal to the desired setpoint. The 5 Volt 
reference is not available in this 
configuration. 
 
 
 

 
 
 
 
 

 

 

J8 

J6 

J15 

Содержание HASTINGS Everywhereyoulook 200 Series

Страница 1: ...CTION MANUAL www teledyne hi com I S O 9 0 0 1 C E R T I F I E D Use and Disclosure of Data Information contained herein is classified as EAR99 under the U S Export Administration Regulations Export reexport or diversion contrary to U S law is prohibited ...

Страница 2: ...tober 2009 Revision K Document Number 141 082010 August 2010 Revision L Document Number 141 072011 July 2011 Revision M Document Number 141 032021 March 2021 Visit www teledyne hi com for WEEE disposal guidance Description of Symbols and Messages used in this manual WARNING indicates a hazardous situation which if not avoided could result in death or serious injury Do not proceed beyond a WARNING ...

Страница 3: ... 2 Gas Quality 12 2 4 3 Upstream Differential Pressure 12 2 4 4 Other Mounting Fitting Options Notes 12 ELECTRICAL CONNECTIONS 13 2 5 1 Bipolar 15 VDC Power Supply to Bipolar Connections 13 2 5 2 Unipolar 24 VDC Power Supply to Unipolar Connections 14 2 5 3 General Connection Notes 14 OPERATION 15 2 6 1 Operating Conditions 15 2 6 2 Zero Check 15 2 6 3 High Pressure High Density Option 15 2 6 4 Ga...

Страница 4: ...ADJUSTMENTS 21 3 3 1 Calibration Procedure controller 21 3 3 2 Miscellaneous Adjustments 22 ENDCAP REMOVAL 22 PRINTED CIRCUIT BOARD REPLACEMENT 22 SENSOR REPLACEMENT 22 MAIN ORIFICE CHANGES 22 3 7 1 HFC 203 207 Orifice 23 4 WARRANTY AND REPAIR 24 WARRANTY REPAIR POLICY 24 RETURN POLICY 24 5 DRAWINGS 25 HFM 201 OUTLINE DRAWINGS 25 HFC 203 OUTLINE DRAWINGS 26 HFM 205 OUTLINE DRAWINGS 27 HFC 207 OUTL...

Страница 5: ... the use of moderate overpressures 500 psi 3 45 MPa or overflows Instruments are normally calibrated with the appropriate standard calibration gas nitrogen and a correction factor is used to adjust the output for the intended gas Special calibrations for other gases such as oxygen helium and argon are available upon special order NOTICE The instruments described in this manual may be available wit...

Страница 6: ... points MODULAR SENSOR WITH LOCKING CONNECTOR The HFM 201 203 205 207 Series incorporates a removable replaceable sensor module with a reliable sensor to board connection Field repairs to units can be achieved with a minimum of production line downtime with confidence in the sensor to PCB connection SETTLING TIME Filtering in the meter circuitry and more modern valve circuitry have improved the st...

Страница 7: ...C 20 mA 0 88 watts Power 15V meter 4 20 mA 14 16 VDC 55 mA 14 16 VDC 20 mA 1 2 watts Power 24V meter 0 5 VDC 11 36 VDC 1 08 watts Power 24V meter 4 20 mA 11 36 VDC 1 80 watts NOTICE Use of an underpowered or under voltage supply could result in equipment damage Output Flow Signal 0 5 00 VDC linear or 4 20 mA Wetted Material2 302 SS 316 SS Viton 82 18 Au Ni Braze Ni 200 Trace Silver Solder Connecto...

Страница 8: ...s Power 15V controller 4 20 mA 14 16 VDC 40 mA 14 16 VDC 175 mA 3 44 watts Power 24V controller 0 5 VDC 12 36 VDC 3 64 watts Power 24V controller 4 20 mA 13 36 VDC 3 96 watts NOTICE Use of an underpowered or under voltage supply could result in equipment damage Output Flow Signal CMD Input 0 5 00 VDC linear or 4 20 mA Wetted Material2 302 SS 316 SS Viton 82 18 Au Ni Braze Ni 200 Trace Silver Solde...

Страница 9: ...of DE 9 24 Volt The current loop is sourced internally from the 15 VDC supply and must be returned to the signal supply common after pin 5 15 VDC or pin 8 24 VDC passing through the monitoring circuitry to complete the loop The load must be between 0 and 600 Ohm The 4 20 mA I O option can accept a current input for flow controllers The 0 5 VDC command signal on pin 14 pin 3 for 24 Volts can be rep...

Страница 10: ...n off switch not be blocked Throughout this manual when reference is made to a power supply it is assumed the customer is using a Hastings power supply Designs and models offered as Hastings Power supplies change as new technology becomes available For knowledge of the most up to date Hastings power supplies please consult either Hastings sales staff or our website at http www teledyne hi com WARN...

Страница 11: ...er Requirements See specifications in sections 1 2 and 1 3 The HFM 200 HFC 202 Series supply voltages should be reasonably regulated as power supply ripple may propagate to the output Surge suppressors are recommended to prevent power spikes reaching the instrument The Hastings power supplies in Section 1 5 1 satisfy these requirements Hastings power supplies are limited to no more than 150VA max ...

Страница 12: ...125 0 31 mm so the instrument requires adequate filtering of the gas supply to prevent blockage or clogging of the tube 2 4 3 Upstream Differential Pressure The pressure regulator and the plumbing upstream must be of sufficient size to minimize changes in the upstream pressure In general high capacity regulators and large internal diameter plumbing help to make the system more stable When switchin...

Страница 13: ... 207 series flow instruments with anything other than the prescribed cables and power supplies discussed above can severely damage the instrument and void the warranty The figure below shows the schematic layout for connecting the instrument to an appropriate 15 Volt power supply A pinout is also given to show the signals available to the user and the signals given and used by the power supply Not...

Страница 14: ...of the DE 9 24 Volt is the command input This should be a 0 5 VDC or 4 20 mA signal and must be free of spikes or other electrical noise as these will generate false flow commands that the controller would attempt to adjust for Pin 15 of the DA 15 15 Volt and pin 1 of the DE 9 24 Volt is a regulated 5 VDC output 0 005 V reference which is occasionally used as a full scale command If a valve overri...

Страница 15: ...f not already energized Allow for a 1 hour warm up Stop all flow through the instrument and wait 2 minutes Caution Do not assume that all metering valves completely shut off the flow Even a slight leakage will cause an indication on the meter and an apparent zero shift For the standard 0 5 VDC output adjust the zero potentiometer located on the inlet side of the flowmeter until the meter indicates...

Страница 16: ...e flow rate of 100 SLM Controller B is a 5 V controller with a full scale flow rate of 10 SLM What gain factor on the output of controller A will result in controller B flowing 5 of controller A Use the formulas above 𝐺𝑎𝑖𝑛 𝐹𝑎𝑐𝑡𝑜𝑟 𝑜𝑓 𝐴 0 05 100 5 10 5 0 5 Cut the output of controller A in half and route the signal to the setpoint of controller B to flow 5 of controller A Operation with External Dev...

Страница 17: ...2 5 2 WARNING Care must be taken to avoid any high voltages that may be present when dealing with power supplies To successfully operate a flow controller a 0 5 VDC command signal proportional to the intended flow 0 Volts zero flow 5 Volts 100 of rated flow must be applied to pin 14 of the DA 15 15 Volt Pin 3 of the DE 9 24 Volt connector A 0 5 VDC signal proportional to the flow rate through the ...

Страница 18: ... on the left side of the pcb between the span potentiometer R7 and the large D connector J1 In the normal operating mode the jumper covers the left two pins To select an external sensor input move the jumper to the right two pins This swaps the flow input to the controller circuit from the flow meter output to pin 13 of the DA 15 connector 2 7 3 2 24 Volt Units For the 24 Volt units J8 is a six pi...

Страница 19: ...e to 100 and observe the flow through the controller If the overshoot is tolerable make no further changes Else remove the jumper and to prevent losing the unused jumper place it over only one pin of J15 one of the pins of J8 for 24 V boards Range Changing The range of the flow controller can be changed in the field if recalibration facilities are available The flow controller may require a differ...

Страница 20: ...s NOTICE adjusting the orifice too quickly or two far can damage the valve seat and cause leak paths that will not allow the controller to operate properly Please adjust the orifice gently and with caution SYMPTOM Output of unit is proportional to flow but extremely small and not correctable by span pot CAUSE Sensor is not being heated ACTION Unplug the sensor connector J4 for 15 V boards J5 for 2...

Страница 21: ...se of a calibration reference 1 Connect power to the instrument put in AUTO state and allow 10 flow for 30 minutes as a warm up 2 After the warm up period set the flow to zero and wait for 2 minutes Check to make sure there is zero flow 3 Adjust the ZERO potentiometer bottom hole on inlet side so that the flow instrument outputs 0 000 VDC 6 5 on 15V 2 8 on 24V 4 Override the valve closed or give a...

Страница 22: ... cover and unplug the four wire sensor plug and the two wire valve plug noting their orientation prior to removal Remove the screw that holds the PC board to the sensor Troubleshoot or replace as applicable Installation is the reverse of the above procedure Recalibrate if any components were changed or if any potentiometers were adjusted or new Sensor Replacement If the sensor fails or becomes plu...

Страница 23: ... The orifice is located at the bottom of the valve body and can be removed with a 9 16 socket wrench See the figure on right To re install an orifice first install the gasket onto the orifice replacement gaskets can be obtained from the factory Next screw the orifice into the valve base Snug up the orifice but do not overtighten Place diaphragm assembly into the base Line up the two small holes in...

Страница 24: ...rranty or non warranty repair must have been issued a Return Material Authorization RMA form RMA Forms may be obtained from the Information section of the Hastings Instruments website http www teledyne hi com inforeq htm WARNING Contaminated parts can be detrimental to health and environment Ensure instruments are free of hazardous contamination prior to shipment Company contact information TELEDY...

Страница 25: ...201 203 205 207 Series Flowmeters and Controllers Instruction Manual EAR99 Technology Subject to Restrictions Contained on the Cover Page Page 25 of 28 5 Drawings HFM 201 Outline Drawings ...

Страница 26: ...201 203 205 207 Series Flowmeters and Controllers Instruction Manual EAR99 Technology Subject to Restrictions Contained on the Cover Page Page 26 of 28 HFC 203 Outline Drawings ...

Страница 27: ...201 203 205 207 Series Flowmeters and Controllers Instruction Manual EAR99 Technology Subject to Restrictions Contained on the Cover Page Page 27 of 28 HFM 205 Outline Drawings ...

Страница 28: ...201 203 205 207 Series Flowmeters and Controllers Instruction Manual EAR99 Technology Subject to Restrictions Contained on the Cover Page Page 28 of 28 HFC 207 Outline Drawings ...

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