background image

3

WARM WEATHER SHUT DOWN (WWSD) 

When the outdoor temperature rises above the WWSD setting, the 253 flashes the 

WWSD

pointer and turns off the 

Boiler relay (4 and 5).

BOILER OPERATION 

While the 253 has a heat demand, the system supply water temperature is controlled by turning the boiler on and off. The 253 calculates
the target supply water temperature based on the outdoor temperature, the heating curve setting, the starting temperature setting, the
WWSD setting, and the minimum boiler setting.

The boiler operates around a differential that is either manually set or automatically controlled by the 253. If the differential is manually
fixed and a heat demand is present, there is a 60 second off time delay of the boiler to allow for prepurging of the system and prevention
of boiler short cycling. The off time delay decreases to 20 seconds if the automatic differential is set. The automatic boiler differential
increases system efficiency by adjusting to changing loads.

Maximum Boiler Supply  

 

The 253 does not allow the target boiler supply water temperature to exceed 220

°

F

(104

°

C) minus half the differential. If the boiler supply temperature reaches 220

°

F

(104

°

C), the control turns off the boiler.

Minimum Boiler Supply

 

The 253 has a 

Minimum Boiler setting which selects a minimum target boiler supply

temperature in order to prevent corrosion from flue gas condensation. During mild outdoor
conditions, the boiler cycles around the minimum boiler setting. This programmed function
has an 

Off setting for condensing and electric boilers. The control flashes the Minimum

Boiler pointer when operating at the minimum setting.

WWSD

Boiler Supply

    Target Boiler
       Starting Temp.

Minimum Boiler

Differential

Curve

F

OUTDOOR

H. Dem

Boiler

Installation

Caution

Improper installation and operation of this control could result in damage to the equipment and possibly even personal injury.
It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards. This
electronic control is not intended for use as a primary limit control. Other controls that are intended and certified as safety
limits must be part of the control circuit.

STEP ONE 

GETTING READY 

Check the contents of this package. If any of the contents listed are missing or damaged, please contact your wholesaler or tekmar sales
representative for assistance.

Type 253 includes:

• One Stage Boiler Control 253

• One Outdoor Sensor 070

• One Universal Sensor 071
• Data Brochures D 253, D 001, D 070
• Application Brochures A 253

Other information available:

• Essays

Note Carefully read the details of the Sequence of Operation section in this brochure to ensure that you have chosen the proper control
for your application.

STEP TWO 

MOUNTING 

The control is mounted in accordance with the instructions in the Data Brochure D 001.

STEP THREE 

ROUGH-IN WIRING 

All electrical wiring terminates in the two wiring chambers on the control. If the control is to be mounted on an electrical box, the wiring
can be roughed-in at the electrical box prior to installation of the control. (See Brochure D 001.) Standard 18 AWG solid wire is
recommended for all low voltage wiring.

Power must not be applied to any of the wires during the rough-in wiring stage.

• Install the Outdoor Sensor 070 and the Universal Sensor 071 according to the instructions in the Data Brochure D 070 and run the

wiring back to the control mounting location.

• Run the wiring from the boiler to the control mounting location.

• Run the wires from the heat demand circuit to the control mounting location.

• Run the wires from the 24 V (ac) power source to the control mounting location. 

Use a clean power source to ensure proper

operation.

Outdoor air  temperature

50

(10)

30

(-1)

10

(-12)

-10

(-23)

70

(21)

3.6 3.0

2.0

1.6

1.2

0.8

0.4

0.6

90

(32)

°

F

(

°

C)

Supply water temperature

110

(43)

70

(21)

90

(32)

210

(99)

170

(77)

150

(65)

130

(54)

190

(88)

2.4

1.0

Starting

point

Minimum Boiler

Supply Setting

140

°

F

0.2

230

(110)

Maximum Boiler

Temperature 220

°

F

Содержание One Stage Boiler Control 253

Страница 1: ... Mar 97 31000265 displays control settings displays hundreds of hours of use displays hours of use Press Hold Item One Stage Boiler Control 253 2 3 Com Sen Boil Sen Out Sen No power 7 8 Power R C NRTL C LR 58223 R USE hours Minimum Boiler Differential Curve Boiler Supply Target Boiler Starting Temp H Dem Boiler OUTDOOR Signal wiring must be rated at least 300V Input Heat Demand Made in Canada Cont...

Страница 2: ...s possible for maximum efficiency Differential An on off boiler must be operated with a differential in order to prevent short cycling When the supply water temperature drops below the bottom rail of the differential the boiler is turned on The boiler is then kept on until the supply water temperature rises above the top rail of the differential If the differential is too wide there can be large s...

Страница 3: ...ur responsibility to ensure that this control is safely installed according to all applicable codes and standards This electronic control is not intended for use as a primary limit control Other controls that are intended and certified as safety limits must be part of the control circuit STEP ONE GETTING READY Check the contents of this package If any of the contents listed are missing or damaged ...

Страница 4: ...d Connect the C side of the transformer to terminal T 6 through a switching device This provides a heat demand to the control Caution The C of the same transformer used to power up the control must be used to provide the heat demand Sensor and Unpowered Input Connections Do not apply power to these terminals as this will damage the control Outdoor Sensor Connect the two wires from the Outdoor Sens...

Страница 5: ... in outdoor temperature The Curve setting can be calculated from the following formula design supply temperature Starting water temperature Heating Curve WWSD design outdoor temperature Curve Heating Curve Setting Examples Example 1 Example 2 Example 3 Design Supply Water Temperature 180 F 82 C 180 F 82 C 180 F 82 C Starting Water Temperature 70 F 21 C 150 F 66 C 160 F 71 C Design Outdoor Temperat...

Страница 6: ...pply pointer WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve F H Dem Boiler WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve PRGM F C When the control is powered up a version number followed by all display elements are turned on After approximately 5 seconds the control automatically goes into operating mode OUTDOOR H Dem Boiler WWSD...

Страница 7: ...70 Refer to the troubleshooting section above for operation details WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve OUTDOOR H Dem Boiler Outdoor Sensor Open Circuit WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve OUTDOOR H Dem Boiler WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve OUTDOOR H Dem Boile...

Страница 8: ...n compliance with the local codes and ordinances or if due to defective installation of the product The warranty applicable to a product is as set out in the statement of warranty policy the Warranty above receipt of which is hereby acknowledged The liability of tekmar is limited to those obligations identified in the warranty as obligations of tekmar The warranty is understood to be in substituti...

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