TeHa BR1000 ECO PLUS Скачать руководство пользователя страница 17

17

1. Basic information regarding the misbehavior of combustion chambers.

The misbehaviour of combustion chambers becomes noticeable by a few measurable indications most of the times.
These are:   

Exhaust temperatures out of the normal range. (>200°C).

   

 

Temperature of the outer casing out of the norm range (>60°C).

   

 

Smoke appearance is bad, cannot be adjusted (>1)

   

 

Water temperature at the outlet is deviating from the norm.

   

 

The oil pump pressure is not within the rated range and varies (step1=8-11bar, step2=10-14bar.).

The service engineer needs the following basic equipment to check these values:
   

 

Smoke analyser, electronic thermometer (measuring range 0 – 500°C), with one flue gas sound each and a 

   

 

contact sensor, oil pressure gauge, joint thread G1/8″ AG, measuring range 0 – 20 bar.

2. General requirements for starting. 

The following fundamental requirements have to be fulfilled before each start:
110 / 230 V input voltage  

 

: existing

On-switch    : 

on

Digital thermostat 

 

 

: on

Temperature limiting safety device
(reset button at the right side of the 
switch box below the black cap)   

: on

Water 

inflow 

   : 

on

Water pump 

 

 

 

: on, minimum quantity of water 6 Ltr / min / combustion chamber 

Fuel 

    : 

available

  2.1 Combustion chamber with flame control

  The indications of the items 2.2 refer to this circuit diagram
 

   

2.1.1 Burner does not start, no fault message 

(red lamp out) 

   

Have the requirements as mentioned under item 2 been fulfilled?

   

Check the safety fuse F1.

   

Is there voltage at clamp No. 5, operating instructions page 14?

 

   

Yes  

:

 Check the all-or-nothing relay K1 (bypass for the test, if necessary)  

   

No   

:

 Check all switches 1 – 4. Check the position of the overload in case of failure of the contactor (item 3). 

   

 

   The cut-off-point is indicated on a scale at the   housing of the contactor.

    

 

   The cut-off- point can be changed by adjustment of the reed contact.

 

   

2.1.2 The burner does not start, ventilator starts for a moment, followed by a fault message 

(red lamp on). 

   

Does the magnetic valve open?

   

Does the ignition transformer work?

   

Are the ignition cables and the spark plug socket okay?

   

Are the igniting electrodes okay? Check the wires for electrode consumption and the ceramic fro cracks! 

   

Is the adjustment of the electrodes correct?

   

See drawing MIEIRI/3, operation instructions page 13!

   

Is the mixing device free from soot and correctly adjusted?

   

Does the oil pump produce suffient and stable pressure?

   

Fix the pressure gauge: the oil pressure has to be: step1 between 8 and 11 bar and step2 between 10 and 14bar.

   

The indicator of the gauge must remain stable. A leakage exists in the suction- or pressure pipe, 

   

if the indicator flutters. Consequence: starting problems, unclean combustion. 

   

Does the photocell work?

   

Remove the photocell from its holder, disconnect both connections and meter the voltage by means of a 

   

microammeter and with light (day light or artificial source of light) 

   

The photocell is defective if the voltage is lower than 5μA and thus has to be replaced with a new one. 

Содержание BR1000 ECO PLUS

Страница 1: ...wing assemblies See also exploded view page 7 Burner Type B90 See also exploded view page 10 The BR series of vertical burners have proven themselves over the years and the design is applied unchanged...

Страница 2: ...3 Definition and application The BR series of burners have been designed to provide almost instant heating of water under pressure The water may be mixed with cleaning chemicals However in this case s...

Страница 3: ...ght of the exhaust systems have to be sized in such a way that the exhaust air will vent into the open air during all expected operating conditions There has to be a permanent vacuum of at least 0 5 m...

Страница 4: ...tire mixing device P 7 Pos 3 Loosen the fastening screw P 10 Pos 9 and pull off the centering device P 10 Pos 5 together with the igniting electrodes P 10 Pos 8 Thorougly clean all pieces Replace nozz...

Страница 5: ...pared for some excessive smoke while the burner clears this soot Defective heating coil entirely sooted entirely calcified damaged by frost excessive pressure or faulty material The replacement of the...

Страница 6: ...orst case this may lead to serious injuries to the operator or adjacent personnel Make sure that the exhaust gas and the additional air venting is appropriate see 4 5 4 6 Exhaust gas conduits which ar...

Страница 7: ...7 BR1000 ECO PLUS oil heated since 01 01 2013...

Страница 8: ...t washer nut 8 1 E10400252 2 4 Eyebolt M6x50 galvanised 8 2 E10400769 4 Countersunk bolt M6x10 galvanised 9 B10400251 1 Water outlet 3 8 up to 400bar Ermeto tube galvanised B10400314 1 Water outlet 1...

Страница 9: ...vanised 1 2 26 E10400199 2 Double nipple 3 8 OT OT galvanised E10710063 2 Double nipple 1 2 OT OT galvanised 27 E10460022 1 T piece 3 8 IT IT stainless steel E10450012 1 T piece 1 2 IT IT stainless st...

Страница 10: ...tube GR 8 4 LL galvanised 12 1 E10400042 1 Connector 1 8 OT GE 4 LLR galvanised 13 E10400091 1 2 Spark plug socket with rubber caps 16 B10400086 1 Support flange galvanised 17 B10400185 1 Photocell h...

Страница 11: ...11 Switch box BR1000 ECO PLUS oil heated Drawing No Schaltkasten_KPL300x300...

Страница 12: ...09501 6 Counter nut M16 x 1 5 brass 14 E10400151 14 Passage terminal 2 5 qmm 15 E10400153 3 Earth terminal 2 Leiter 2 5 qmm E10400672 1 Safety fuse terminal 16 1 E10850013 1 Fine wire fuse 5 x 20 mm 4...

Страница 13: ...ng for adjustment BR1000 Dimensional specifications BR1000 ECO PLUS Heating coil 3 8 A 126mm B 99mm Heating coil 1 2 A 132mm B 101mm flame tube baffle plate atomizing cone view C C without baffle plat...

Страница 14: ...ture 3 Flow switch 4 Temperature limiter 5 Solenoid valve 6 Ignition transformer 7 Photocell 8 Boiler ready light Oil flame control Step 2 Step 1 9 Reset button 10 Fault light 11 Main switch K1 Switch...

Страница 15: ...square on roun Drm 200 closed bottom No E104003600 200 Air intake for double aggregate left boiler DN10 No V10400053 1 Air intake conecting piece for ventilator DN110 No V10400053 Diagram to determin...

Страница 16: ...ntents 1 Basic information regarding the misbehavior of combustion chambers 2 General requirements for starting 2 1 Combustion chamber with flame control 2 1 1 Burner does not start no fault message r...

Страница 17: ...under item 2 been fulfilled Check the safety fuse F1 Is there voltage at clamp No 5 operating instructions page 14 Yes Check the all or nothing relay K1 bypass for the test if necessary No Check all...

Страница 18: ...tance between the electrodes is bigger than the distance between the electrode and the baffle plate Correctly adjust the electrodes according to drawing MIEIRI 3 operating instructions page 13 When st...

Страница 19: ...e ventilator chlorine fluorine dusts of all kinds its own exhaust gases etc 3 2 The water becomes too hot inspite of correctly regulated temperature The exhaust temperature exceeds 260 C by far The te...

Страница 20: ...9 Max exhaust gas temperature 230 250 C Measurements BxWxH mm 405x570x810 Weight with 3 8 heating coil kg ca 90 Voltage frequency 230V 50Hz Max operating temperature 95 C Max operating pressure 500ba...

Страница 21: ...21 Digital Control...

Страница 22: ...22 93 C 0 1 K 0 1 K 95 C 0 WARNING Change adjustments just in contact with TEHA...

Страница 23: ...23...

Страница 24: ...24...

Страница 25: ...25 0 0 0 0 1 WARNING Change adjustments just in contact with TEHA...

Страница 26: ...26 21 WARNING Change adjustments just in contact with TEHA...

Страница 27: ...27 WARNING Change adjustments just in contact with TEHA...

Страница 28: ...28...

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