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Personal Selection TÜV: Service & Maintenance Manual - rev. 1.0

Page 9.6

9.4.8. C

HECKING FOR MECHANISM PLAY

1. Make sure that the machine mechanisms (lever arms, shafts, starting position adjustments,

leverages) have no play. Repair and/or replace any worn parts.

9.4.9. C

HECKING CROSS ALIGNMENT

1. Do not select any weight, and lift the cross. Make sure that the selector rod is properly centred

over the plate hole, and that all plates in the weight stack may be selected without any strain by
the selection knob. Force it to the centre by hand.

Содержание Personal Selection TUV

Страница 1: ...SERVICE MAINTENANCE MANUAL Rev 1 0...

Страница 2: ......

Страница 3: ...HINE IS TURNED OFF NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held responsibl...

Страница 4: ......

Страница 5: ...ING AND MOVING THE MACHINES 3 1 3 1 SPECIFICATIONS AND REQUIREMENTS 3 1 3 2 MOVING 3 3 3 2 1 Moving without wheels 3 3 3 2 2 Moving with wheels 3 3 4 ACCESSORIES 4 1 5 WHAT IF 5 1 5 1 THE WEIGHT STACK...

Страница 6: ...the cross bars and weight stack plates 9 3 9 3 2 Check the cables 9 3 9 3 3 Check the mechanisms 9 3 9 3 4 Check the gas springs 9 3 9 3 5 Check the weight stack stops 9 4 9 3 6 Check the Leg Press s...

Страница 7: ...ION non observance may cause damage to the machine Information about the operation in progress OBSERVE observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the followin...

Страница 8: ...f the recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in th...

Страница 9: ...AL Silver 9 10 Upholstery colour R0 Brillant green 11 Front casing colour C grey 12 13 Plastic parts colour GG RAL 7024 14 Unit of measurement K Kg Code Machine Code Machine 46 Upper Back 71 Vertical...

Страница 10: ...ssible product code would be D69510 ALR0CGGK which is interpreted as follows D69 51 0 AL R0 C GG K Unit of measurement Kg Plastic parts colour RAL 7024 Gray casing colour Brillant green upholstery col...

Страница 11: ...48 5 cm Dimensions 47 x 45 x 58 in 47 x 56 x 58 in Overall weight 197 Kg 394 lbs Standard weight stack 65 Kg 130 lbs Enhanced weight stack 95 Kg 190 lbs 2 3 2 D6950 ROTARY TORSO D6950 Rotary Torso sta...

Страница 12: ...in 81 x 47 x 71 in Overall weight 572 Kg 1144 lbs Standard weight stack 190 Kg 380 lbs Enhanced weight stack 250 Kg 500 lbs 2 3 4 D6957 ABDOMINAL CRUNCH D6957 Abdominal Crunch stand by max during exe...

Страница 13: ...40 x 58 in 55 x 40 x 58 in Overall weight 212 Kg 424 lbs Standard weight stack 65 Kg 130 lbs Enhanced weight stack 95 Kg 190 lbs 2 3 6 D6971 VERTICAL TRACTION D6971 Vertical Traction stand by max in u...

Страница 14: ...47 5 x 58 5 in 44 5 x 47 5 x 58 5 in Overall weight 268 Kg 536 lbs Standard weight stack 95 Kg 190 lbs Enhanced weight stack 130 Kg 260 lbs 2 3 8 D6990 LEG CURL D6990 Leg Curl stand by max during exe...

Страница 15: ...ns 51 x 41 x 58 in 60 x 41 x 58 in Overall weight 257 Kg 514 lbs Standard weight stack 95 Kg 190 lbs Enhanced weight stack 125 Kg 250 lbs Be aware The weights in the above tables refer to machines wit...

Страница 16: ...ench Standard configuration max in usage 144 x 66 x 115 cm 155 x 66 x 115 cm Dimensions 52 x 26 x 46 in 61 x 26 x 46 in Overall weight 44 Kg 88 lbs 2 4 2 D6P920 ADJUSTABLE BENCH D6P920 Adjustable benc...

Страница 17: ...isassembling 2 5 AMBIENT SPECIFICATIONS Operating from 5 to 35 C Temperature Storage from 20 to 55 C Operating from 30 to 80 non condensing Humidity Storage from 5 to 85 non condensing 2 6 CONFORMITY...

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Страница 19: ...ee surface with a sufficient capacity to support its weight plus that of the user 2 The area is not dusty or sandy 3 You have observed the temperature and humidity operating requirements indicated in...

Страница 20: ...3 Remove the carton and the nylon bag and leave the machine secured to the pallet with the fixing straps 4 Position the machine in the place of installation using a pallet truck a wheeled platform dol...

Страница 21: ...ill be in contact with the means of transportation pallet changer or lift truck 2 Insert the means of transportation pallet changer or lift truck from the weight stack side 3 Move the machine carefull...

Страница 22: ...3 2 3 Depending on the wheel model used it could be necessary to back off the screw fixing the foot inserter the wheel and secure it using the screw previously removed 3 This allows the machine to be...

Страница 23: ...Personal Selection T V Service Maintenance Manual rev 1 0 Page 4 1 4 ACCESSORIES There are no accessories available with this product line...

Страница 24: ...Personal Selection T V Service Maintenance Manual rev 1 0 Page 4 2 Page intentionally left blank...

Страница 25: ...he service box to the cross bushings as shown in the photo below 3 Move the cross up and down making sure to distribute the oil evenly along the full length of the bars 4 Dry excess oil from the bushi...

Страница 26: ...G This operation applies to Abdominal Crunch Leg Curl Leg Extension Lower Back Photo 5 2 1 1 Set the minimum weight the only selected weight will be the cross 2 Loosen the counter nut a using a 22 gau...

Страница 27: ...up counter clockwise to increase the cable tension until the cable is taut and the cross rises 4 Then turn the pulley cover clockwise to reduce the cable tension until the cable still taut rests on th...

Страница 28: ...2 people carry out this operation 1 Lift the machine on one side until you can access the underside of the foot 2 Adjust the screw a with a 8 gauge hexagonal T wrench tightening it to reduce the heigh...

Страница 29: ...op buffers against which the machine levers rest as illustrated below Photo 5 4 1 1 Loosen the counter nut a on both sides using a 17 gauge wrench 2 Adjust the position of the 2 stop buffers b tighten...

Страница 30: ...t you may adjust the position as illustrated below Photo 5 5 1 1 Remove the seat as described in paragraph 6 5 Leg Press Seat For each bar 2 Remove the protective caps at the ends of the bars 3 Loosen...

Страница 31: ...Manual rev 1 0 Page 5 7 5 6 THE TUBE START TO WABBLE This operation applies to Upper Back Low Row Crunch bench Photo 5 6 1 1 Act on the 2 screws a to adjust the amount of play between the inner and ou...

Страница 32: ...Personal Selection T V Service Maintenance Manual rev 1 0 Page 5 8 Page intentionally left blank...

Страница 33: ...CK CASING Photo 6 1 1 1 Back off the 4 screws a which are fixing the front casing to the encoder support bracket using a 4 mm hex wrench Photo 6 1 2 2 Back off the 4 screws b using a 5 mm hex wrench 3...

Страница 34: ...oto 6 2 1 1 Back off the 4 screws a using a medium Phillips screwdriver 2 Back of the self threading screws b on both internal side of the top and remove the plates c 3 Remove the Top from the machine...

Страница 35: ...ts end on the floor 4 Unscrew the nut a using a 13 gauge wrench The two nuts a and b contain a steel ball to avoid to tighten them too much Photo 6 3 2 5 Remove the two stops c backing off the screw d...

Страница 36: ...t carriage to avoid to scratch the frame 7 Back off the screw f and remove the guide g sliding it out from behind 8 Back off the nut h using a 17 gauge wrench locking the eccentric pin i using a 5 gau...

Страница 37: ...eat into position 1 all the way down so that the gas spring is as fully extended as possible 2 Unscrew one of the three screws a using an 8 gauge hexagonal T wrench Photo 6 4 2 3 Screw the removed scr...

Страница 38: ...that allows to limit the range of motion of the seat group Make sure that the spacers between the wheels and frame of the sliding group have enough play to allow the group to slide To reassemble the...

Страница 39: ...ing a 4 gauge hexagonal T wrench 2 Remove the cable b Photo 6 5 2 3 Unscrew the 2 screws c using a 4 gauge hexagonal T wrench locking down the nuts on the opposite side using an 8 mm wrench Photo 6 5...

Страница 40: ...T wrench locking down the nuts on the opposite side using an 8 mm wrench 7 Remove the sheet metal f by pulling it forward Photo 6 5 5 For each side of the machine 8 Unscrew the screw g using an 8 gau...

Страница 41: ...to the workbench and fasten it in a vice 3 Adjust the easy start lever in the direction shown by the arrow 4 Unscrew the screw c using a 6 gauge hexagonal T wrench 5 Keeping the lever activated inser...

Страница 42: ...owel g using a 4 gauge hexagonal T wrench 11 Slide the shaft to the side allowing you to remove the fork h holding the tie rod Photo 6 6 5 12 Remove the peg remover tool from the ball joint of the tie...

Страница 43: ...he plastic guard b sliding it upward Photo 6 7 2 2 Use a 6 gauge hexagonal T wrench to unscrew the 4 screws c making sure that the spacer d do not fall out 3 Remove the release button Photo 6 7 3 With...

Страница 44: ...Threaded pin 6 0P6176 Link pin 7 0P6216AA Selector pin 8 0V368 Spring retainer 9 0Z103 Screw M8x35 10 0ZS00027 Spiral pin 3x20 11 0ZV00034 Screw M5x6 To reassemble the button make sure that 1 The Phil...

Страница 45: ...only 2 mechanical solutions available cross with crimped cable cross with doubling pulley there are 2 different disassembly procedures detailed here below 6 8 1 MACHINES WITH CROSS WITH CRIMPED CABLE...

Страница 46: ...ction Photo 6 8 2 For machines with doubling pulley 1 Loosen the cable tension and lock the levers 2 Unscrew the screw a using an 8 gauge hexagonal T wrench holding the nut b in place with a 17 gauge...

Страница 47: ...5 For all equipment Photo 6 8 4 6 Unscrew the screw e using a 17 gauge sector wrench 7 Remove the selector switch Photo 6 8 5 8 Unscrew the bolt f using a 4 gauge wrench 9 Remove the blade g and ball...

Страница 48: ...ench and remove the lower plastic housing Photo 6 9 2 3 Back off the 4 screws c using a 5 mm hex wrench remove the shoulder rest upholstery d and its fixing plate 4 Remove the cap e using a small flat...

Страница 49: ...able operation of the machine 7 1 LOCKING DOWN THE CABLE FIXING DOWELS At least one end of the weight stack cable is fixed to the wheel or to a stop by means of the dowel screws highlighted in grey an...

Страница 50: ...d torque of 16 5 Nm 12 2 ft lbs 7 2 LOCKING DOWN THE PULLEYS The screws of the pulleys highlighted in grey and circled in the figure below must be carefully locked down to prevent them from working lo...

Страница 51: ...0V634P 1 P 557 D6950 Rotary Torso 0R000059 285 0R000059 275 0R000018 665 0R000018 643 D6951 Leg Press 0R000008 217 0R000008 217 D6957 Abdominal Crunch 0V638 236 0V638 226 D6958 Lower Back 0V638 247 0V...

Страница 52: ...ING OF THE WEIGHT STACK CABLE The following pages illustrate the routing of the weight stack cables through the pulleys for each machine for use as reference when replacing the machine cables 8 2 1 D6...

Страница 53: ...Personal Selection T V Service Maintenance Manual rev 1 0 Page 8 3 8 2 3 D6951 LEG PRESS D6951 LEG PRESS 8 2 4 D6957 ABDOMINAL CRUNCH D6957 ABDOMINAL CRUNCH...

Страница 54: ...Personal Selection T V Service Maintenance Manual rev 1 0 Page 8 4 8 2 5 D6958 LOWER BACK D6958 LOWER BACK 8 2 6 D6971 VERTICAL TRACTION D6971 VERTICAL TRACTION...

Страница 55: ...Personal Selection T V Service Maintenance Manual rev 1 0 Page 8 5 8 2 7 D6980 LOW ROW D6980 LOW ROW 8 2 8 D6990 LEG CURL D6990 LEG CURL...

Страница 56: ...Personal Selection T V Service Maintenance Manual rev 1 0 Page 8 6 8 2 9 D6991 LEG EXTENSION D6991 LEG EXTENSION...

Страница 57: ...operations require different levels of operator qualification The following paragraphs describe the recommended procedures 9 1 DAILY MAINTENANCE OPERATIONS These operations can be carried out by the...

Страница 58: ...chine using a cloth moistened with Clean Well CAUTION do not use alcohol benzene or chemical products in general 9 2 2 CLEANING THE CHROME PLATED PARTS Do not carry out this test on the sliding bars o...

Страница 59: ...the weight stack bars of the machine removing dust and grime CAUTION remove any surface rust spots with a metal scrubber 6 Lubricate the bars and bushings of the plates and cross using the oil found i...

Страница 60: ...rt bars and seat guide Repair and or replace any worn parts 2 Clean the seat support guide bars using alcohol 3 Lubricate the seat support guide bars using the oil found in the box service 9 3 8 CHECK...

Страница 61: ...and or replace any worn parts 9 4 3 CHECK THE CAM GROUP 1 Check the wear status of the cam grooves Repair and or replace any worn parts 2 Make sure all parts in the cam group are firmly tightened 9 4...

Страница 62: ...ting position adjustments leverages have no play Repair and or replace any worn parts 9 4 9 CHECKING CROSS ALIGNMENT 1 Do not select any weight and lift the cross Make sure that the selector rod is pr...

Страница 63: ...the weight stack plate n 10 with the doubling lever in position 2 and performing about ten repetitions making sure it moves smoothly and silently That the tension and length of the cable have been pro...

Страница 64: ...cedures in chapter 7 of this manual ensuring that no part of the machine remains unprotected and a possible cause of user accident and injury the seat group moves smoothly and silently it s possible t...

Страница 65: ...2013 x 1 selector rod A0000184AA KG D6950 Rotary Torso 130 lbs 190 lbs 0F141AA GG x 6 weight 0B178AAP 2 P x 12 bushing 0E000018 LB x 1 sticker 0P2013 x 1 selector rod A0000184AA LB 190 kg 250 kg 0F000...

Страница 66: ...130 kg 0F141AA GG x 7 weight 0B178AAP 2 P x 12 bushing 0P000137 x 1 selector rod 0E000018 KG x 1 sticker A0000191AA KG D6980 Low Row 190 lbs 260 lbs 0F141AA GG x 7 weight 0B178AAP 2 P x 12 bushing 0P0...

Страница 67: ...338AA R Roller 1 D6957 ABDOMINAL CRUNCH 0I000339AA R Shoulder rest 2 0I069 R Roller 1 0I080 R Seat 1 D6958 LOWER BACK 0I000308AA R Back rest 1 0I000311AA R Head rest 1 0I197 R Head rest 1 0I081 R Back...

Страница 68: ...xagonal T wrench 5 gauge hexagonal T wrench 6 gauge hexagonal T wrench to use only for the floor fastening kit 8 gauge hexagonal T wrench 14 gauge hexagonal T wrench 14 only for Leg Press bars and Abd...

Страница 69: ......

Страница 70: ...0SM00424AA UK TECHNOGYM S p A Via G Perticari 20 47035 Gambettola FC ITALIA Tel 39 0547 650638 Fax 39 0547 650150 e mail HTUservice technogym comUH...

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