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OPERATING AND MAINTENANCE MANUAL
INTEGRATION
TD412
MARKING LASER
integrable version
R
e
f.
DCD01/
3078
- TD
4
12_en_C - Last updat
ed: 01/
2014
Страница 1: ...Gravotech reserves all rights to modify its products This document is non contractual OPERATING AND MAINTENANCE MANUAL INTEGRATION TD412 MARKING LASER integrable version Ref DCD01 3078 TD412_en_C Las...
Страница 2: ...the machine 14 3 Technical specifications 15 Laser beam 15 Power supply 15 Environment 15 Aiming diode focusing diode 15 4 Physical characteristics 15 5 Dimensional drawings 16 TD412 dimensional draw...
Страница 3: ...e I O Phoenix connector 44 Characteristics of the Inputs 45 Characteristics of the Outputs 45 3 Wiring example 46 F Marking 49 1 Marking process flowchart 49 2 Using the T700W program 50 G Preventive...
Страница 4: ...ectronic dimensional drawings available upon request The optical fiber linking the CCU to the marking head must respect a minimum bending radius of 90 mm 3 543 in Minimize shocks and vibrations on the...
Страница 5: ...equipment available when contacting Gravotech 3 Labels The various compliance labels are Required safety labels Warranty labels These labels guarantee the TD412 laser was not opened or dismantled Ope...
Страница 6: ...e laws of the Member States relating to electromagnetic compatibility In this context the equipment is compliant with the following norms Standard NF EN 61000 6 2 of January 2006 concerning electromag...
Страница 7: ...lease contact Gravotech The modification or transformation of this equipment adaptation and installation of accessories not recommended by Gravotech integration piloting by a command device connection...
Страница 8: ...he above operating instructions or other general safety rules applicable to the use of this equipment or resulting from misuse Furthermore disregard for the instructions will void the warranty This ma...
Страница 9: ...egulation in the restricted area Access to the restricted laser area is regulated Only competent personnel having attended proper training can remain during the operation this implies medical aptitude...
Страница 10: ...nds or an object in the laser beam s trajectory Never stare into the primary laser beam Avoid direct eye exposure to diode laser beam Do not direct the beam towards other persons openings or windows D...
Страница 11: ...A of the ISO 11553 1 2005 norm In this case adapt an extraction system with filtration if necessary to the marking station This system vacuums eventual emissions from the marking area It must be linke...
Страница 12: ...marking program 1 test plate for the machine a pair of safety goggles head CCU connecting cable x3 RS232 cable power cable DB37 connector with jumpers 2 caps for the focal lens protection additional a...
Страница 13: ...acking at the last moment Quickly connect the optical fiber as soon as the marking head is in position on its mounting bracket workstation Remove the protective plugs only when installing Unpack as sh...
Страница 14: ...function power control and command Never ship the CCU connected to the marking head Marking is carried out by the marking head which integrates two motors X Y to displace the laser beam on the part t...
Страница 15: ...W maximum wave length 650 nm class 2M EN 60825 1 4 Physical characteristics dimensions L x w x h Laser module marking head 690 mm 27 165 in x 138 4 mm 5 449 in x 203 mm 7 992 in without optical fiber...
Страница 16: ...he machine C Ref DCD01 3078 TD412_en_C 16 62 5 Dimensional drawings TD412 dimensional drawing Units mm Optical fiber the optical fiber connecting the CCU to the Laser module must never be bent to a ra...
Страница 17: ...AOperating instructions for the machine C Ref DCD01 3078 TD412_en_C 17 62 Dimensional drawing of the Control Unit in rack configuration standard version Units mm 1 Air vent 2 Airflow direction 1 2...
Страница 18: ...TD412_en_C 18 62 Dimensional drawing Protective ring The protective ring is screwed to the optical output of the marking head The ring can be unscrewed and replaced by a link system between the marki...
Страница 19: ...Marking machine support with height adjustment range of 300 mm 11 811 in The marking head is attached to a column stand with a Z axis The Z axis is adjusted manually using the crank han dle and the ru...
Страница 20: ...992 in focal lens Ref 53727 Key chuck Pilots a rotating third axis DMC for marking on circular parts Ref 64892 Manual chuck Pilots a rotating third axis DMC for marking on circular parts Ref ES10 Ref...
Страница 21: ...omponents The kit comprises 1 bottle s of cleaning solution 1 packet s of lens cleaning wipes 1 packet s of cotton buds for mirrors Ref 51698 The green button is used to launch marking same function a...
Страница 22: ...pin Bolts should not penetrate more than 15 mm 0 591 in into the casing Pins should not penetrate more than 10 mm 0 394 in in the casing Torque is 10 Nm 7 373 lb ft maximum Never switch on the machin...
Страница 23: ...ad and the part 2 Laser protection glass HT 1064 nm 3 Marking laser Marking in the upwards direction 4 Plate to be marked Control Unit Position the Control Unit horizontally in a dry ventilated area a...
Страница 24: ...the proper distance from the marking head This is the focal distance or working distance This distance varies depending on the focal lens used and the specific characteristics of the machine s laser b...
Страница 25: ...7 point connector Head CCU connecting cable 2 19 point connector Head CCU connecting cable 3 RF cord for module CCU connection 4 Optical fiber The different elements of the equipment must be connected...
Страница 26: ...s 4 17 point connector Head CCU connecting cable cable supplied X Y signals 5 37 point connector DB37F external signals 6 I O connector 7 DB9F connector I2C 8 Connection for circular marking device DB...
Страница 27: ...the laser diode head CCU connecting cable 17 19 point connector SubD9 points for RS232 link 37 point connector with jumpers RF cord for module CCU connection power supply Connection of the optical fib...
Страница 28: ...ect the fiber to the laser diode Replace the cover and the sides of the CCU using the screws supplied in the bag Connection of the marking head to the CCU Connect the marking head to the CCU with the...
Страница 29: ...esence of the DB37F connector with jumpers Connecting the RF cord for module CCU connection Push the connectors into the socket and tighten the locking rings Make sure the connection is correct Power...
Страница 30: ...g 5 Function keys F1 F2 F3 6 Backlit screen 7 Up Down Left Right arrows 8 Validation key aiming diode focusing diode management 9 Emergency stop push button 10 Air inlet 11 Error light See Summary tab...
Страница 31: ...ess CCU ready Green light lit The following message is displayed Turn key to start Put the safety key in 1 position Press the shutter button The green shutter light starts to flash Close the safety ch...
Страница 32: ...he external mode allows power to be controlled from the T700W marking software The user can no longer change the power using the keyboard commands Switching between internal external mode Adjusting th...
Страница 33: ...ble parameters date time etc The second gives a summary of the CCU s software network configuration This menu contains technical infor mation that can be communicated to the distributor or the technic...
Страница 34: ...Used to communicate with the marking program and to configure variable data counters time date variables etc without having to start up the laser Power down Put the power button in 0 position Emergen...
Страница 35: ...uipment earth via the shortest possible link Grounding connect together all the conductive metal grounds no paint or treatment such as anodization of the equipment frame cabinet marking machine to ens...
Страница 36: ...current 500 mA in total for all the 24 V DC pins The grounds are shared by pins 26 27 28 10 27 24 V DC Grounding 0 V 10 Positive potential 27 Negative potential 11 28 24 V DC Grounding 0 V 11 Positive...
Страница 37: ...top Information contact 18 36 closes The shutter closes The Shutter status Information contact 16 34 opens The elements connected to the laser source are no longer powered Restart the machine using th...
Страница 38: ...ins 5 and 24 Minimim pulse duration 500 ms Shunt this input if not in use Start marking Input 6 25 dry contact Used to start up marking To activate the Start marking Input establish a zero potential e...
Страница 39: ...Shunt this input if not in use Safety circuit reset Input 19 37 dry contact Equivalent and remote function of the front of the CCU To activate the Safety circuit reset Input establish a zero potential...
Страница 40: ...n progress Output 15 33 dry contact This signal indicates that the CCU is performing a marking The information Marking in progress is available between pins 15 and 33 It is provided by a potential fre...
Страница 41: ...ck B Interlock A Stop marking Start marking Grounding 0 V Grounding 0 V Grounding 0 V Shutter command Key contact Information Laser alarm Information Ready to marking Information Marking in progress I...
Страница 42: ...Input Shutter command CCU front panel or terminal 8 29 Input Interlock Terminal 3 22 4 23 Information Shutter s condition Terminal 16 34 Green light Shutter CCU front panel Transmission of the marking...
Страница 43: ...500 ms or press the shutter button CCU front panel The shutter opens if the Interlock double input is closed indicator light on The shutter remains closed if the Interlock double input is opened 5 The...
Страница 44: ...ctivated Contact opening Input non activated 5 6 Input I2 Dry contact Contact closing Input activated Contact opening Input non activated 7 8 Input I3 Dry contact Contact closing Input activated Conta...
Страница 45: ...itive logic Intensity consumed per Input approximately 10 mA Example of wiring for an Input dry contact Input I0 Characteristics of the Outputs 2 relay type outputs are available Maximum voltage 24 V...
Страница 46: ...ts Outputs Emergency stop A Emergency stop A Emergency stop B Emergency stop B 24 V 0 V Interlock A Interlock A Interlock B Interlock B Stop marking Stop marking Start marking Start marking Key contac...
Страница 47: ...ternal power supply to the dedicated Inputs Outputs Shutter command Shutter command Shutter s condition Shutter s condition Key state Key state Information Emergency stop Information Emergency stop Sa...
Страница 48: ...ACommunication E Ref DCD01 3078 TD412_en_C 48 62 Example of power supply to the generic Inputs Outputs Input I0 Input I1 Input I2 Input I3 Input I4 Input I5 Output S0 Output S1...
Страница 49: ...not depending on the functioning mode 2b Selecting marking files selection of the file to activate when several files can be marked in a single production cycle AON Input combination 3 File marked ma...
Страница 50: ...alike it is used to mark simple text or text with variable settings Example of a screen in French Program functions font management logo management variables dates counters batch numbers shift codes l...
Страница 51: ...the optical elements Protection labels must remain untampered as a proof the marking head was not opened The focal lens is covered with a protective glass to avoid any risk of lens damage This glass...
Страница 52: ...nliness 2 Element ventilation and cooling The CCU and certain elements of the laser require active cooling using fans The protection grids by which the cooling air comes in and out must be cleaned and...
Страница 53: ...arking system is equipped with a number of detectors in order to insure its functioning and to stop the laser source in the event of a problem This prevents significant damage to the equipment In the...
Страница 54: ...urrent problem the system records and stores the errors which have caused the Laser source to stop Each message is time stamped and gives the code for the error detected To access the history go to th...
Страница 55: ...des Description E1 E2 SHUTTER DEFECT E3 T HIGH CRYSTAL E4 T HIGH BOARD E5 T LOW DIODE E6 T HIGH DIODE E7 E8 POWER SUPPLY ERROR E9 OVERVOLTAGE DIODE E10 CURRENT ERROR E11 OVERCURRENT DIODE E12 T DIODE...
Страница 56: ...nvironment If the CCU s ventilation grilles are clogged fit more effective protection for the CCU E14 INTERLOCK If this error occurs when the laser is initially started up with the key in 1 position t...
Страница 57: ...curved into a radius of less than 90 mm 3 543 in Check the focal lens is clean No marking Check if there is the cap for the focal lens protection If the item is not marked Put the safety key in 1 pos...
Страница 58: ...tep 3 Open the CCU see Connection of the optical fiber Step 4 Disconnect the optical fiber at the diode Replace the plugs on the fiber side and the diode side Step 5 Dismantle the marking head M6 scre...
Страница 59: ...ADismantling the system I Ref DCD01 3078 TD412_en_C 59 62 1 Side s x2 2 Cover 3 Strain relief with pigtail 4 Optical fiber 5 Protection cap s optical fiber 6 Laser diode 7 Protection cap s laser diode...
Страница 60: ...d spare parts Please give the item codes with your order to speed processing 1 Spare parts Reference JDE Description 50938 3 m 9 842 ft Head CCU connecting cable 19 point connector 50939 3 m 9 842 ft...
Страница 61: ...tor Definition of the microphone position The microphone is positioned 1 m 3 281 ft in front of the machine and 1 4 m 4 593 ft from the floor The measurements were taken according to the regulations o...
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