background image

IMPORTANT!
Please read before installation

This air conditioning system meets strict safety and operating
standards.
For the installer or service person, it is important  to install or
service the system so that it operates safely and efficiently.

For safe installation and trouble-free operation, you must:

• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown.
• Observe all local, state and national electrical  codes.
• Pay close attention to all warning and caution notices given in

this manual.

•The unit must be supplied with a dedicated electrical line.

This symbol refers to a hazard or unsafe practice which can result
in severe personal injury or death.

This symbol refers to a hazard or unsafe practice which can result
in personal injury or product or property damage.

If necessary, get help

These instructions are all you need for most installation sites and
maintenance conditions.
If you require help for a special problem, contact our sale/service
outlet or your certified dealer for additional instructions.

In case of improper installation

The manufacturer shall in no way be responsible for improper
installation or maintenance service, including failure to follow the
instructions in this document.

SPECIAL PRECAUTIONS

• During installation, connect before the refrigerant system and

then the wiring one; proceed in the reverse orden when removing
the units.

When wiring

ELECTRICAL

SHOCK  CAN  CAUSE  SEVERE

PERSONAL INJURY OR DEATH. ONLY A QUALIFIED,
EXPERIENCED ELECTRICIANS SHOULD ATTEMPT
TO WIRE THIS SYSTEM.

• Do not supply power to the unit until all wiring and tubing are

completed or reconnected and checked, to ensure the grounding.

• Highly dangerous electrical voltages are used in this system.

Carefully refer to the wiring diagram and these instructions when
wiring.
Improper connections and inadequate grounding can cause

accidental injury and death

.

Ground the unit 

following local electrical codes.

• The Yellow/Green wire cannot be used for any connection

different from the ground connection.

• Connect all wiring tightly. Loose wiring may cause overheating

at connection points and a possible fire hazard.

• Do not allow wiring to touch the refrigerant tubing, compressor,

or any moving parts of the fan.

• Do not use multi-core cable when wiring the power supply and

control lines. Use separate cables for each type of line.

When transporting

Be careful when picking up and moving the indoor and outdoor
units. Get a partner to help, and bend your knees when lifting to
reduce strain on your back. Sharp edges or thin aluminium fins on
the air conditioner can cut your fingers.

When installing...
... In a ceiling or wall

Make sure the ceiling/wall is strong enough to hold the unit-weight.
It may be necessary to build a strong wooden or metal frame to
provide added support.

... In a room

Properly insulate any tubing run inside a room to prevent
"sweating", which can cause dripping and water damage to walls
and floors.

... In moist or uneven locations

Use a raised concrete base to provide a solid level foundation for
the outdoor unit.
This prevents damage and abnormal vibrations.

... In area with strong winds

Securely anchor the outdoor unit down with bolts and a metal
frame. Provide a suitable air baffle.

... In a snowy area (for heat pump-type systems)

Install the outdoor unit on a raised platform that is higher than
drifting snow. Provide snow vents.

When connecting refrigerant tubing

• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare

and union tubes before connecting them;  screw by hand and
then tighten the nut with a torque wrench for a leak-free
connection.

• Check carefully for leaks before starting the test run.

NOTE:

Depending on the system type, liquid and gas lines may be either
narrow or wide. Therefore, to avoid confusion, the refrigerant
tubing for your particular model is specified as narrow tube for
liquid, wide tube for gas.

When servicing

• Turn the power OFF at the main power board  before opening

the unit to check or repair electrical parts and wiring.

• Keep your fingers and clothing away from any moving parts.
• Clean up the site after the work, remembering to check that no

metal scraps or bits of wiring have been left inside the unit being
serviced.

• Ventilate the room during the installation or testng the refrigeration

system; make sure that, after the installation, no gas leaks are
present, because this could produce toxic gas and dangerous
if in contact with flames or heat-sources.

WARNING

CAUTION

WARNING

2

Содержание 387104003

Страница 1: ...E MANUAL INDOOR UNIT MCA72R5TA MCAV72R5TA MCA92R5TA MCAV92R5TA MCA122R5TA MCAV122R5TA SPLIT SYSTEM AIR CONDITIONER 0 8180 258 0 05 2002 MCA92R5TA 387104004 MCA122R5TA 387104005 Model No Product Code N...

Страница 2: ...ing to touch the refrigerant tubing compressor or any moving parts of the fan Do not use multi core cable when wiring the power supply and control lines Use separate cables for each type of line When...

Страница 3: ...Protection Cooling Dry and Heating 22 5 6 Overload Prevention Heating 23 5 7 Cold Draft Prevention Heating 24 5 8 Defrosting Operation Heating 25 6 TROUBLESHOOTING 27 6 1 Check before and after troub...

Страница 4: ...igerant Refrigerant tube kit Air clean filter Dimensions Weight Unit dimensions Height mm Width mm Depth mm Package dimensions Height mm Width mm Depth mm Weight Net kg Shipping kg Shipping volume m3...

Страница 5: ...ube kit Air clean filter Dimensions Weight Unit dimensions Height mm Width mm Depth mm Package dimensions Height mm Width mm Depth mm Weight Net kg Shipping kg Shipping volume m3 DATA SUBJECT TO CHANG...

Страница 6: ...tube kit Air clean filter Dimensions Weight Unit dimensions Height mm Width mm Depth mm Package dimensions Height mm Width mm Depth mm Weight Net kg Shipping kg Shipping volume m3 DATA SUBJECT TO CHAN...

Страница 7: ...vices Type Operating temp Open C Close Run capacitor F VAC Flap Motor Type Model Rating Coil resistance Ambient temp 25 C Heat Exch Coil Coil Rows Fin pitch mm face area DATA SUBJECT TO CHANGE WITHOUT...

Страница 8: ...ting temp Open C Close Run capacitor F VAC Flap Motor Type Model Rating Coil resistance Ambient temp 25 C Heat Exch Coil Coil Rows Fin pitch mm face area DATA SUBJECT TO CHANGE WITHOUT NOTICE 2 1 4 0...

Страница 9: ...ing temp Open C Close Run capacitor F VAC Flap Motor Type Model Rating Coil resistance Ambient temp 25 C Heat Exch Coil Coil Rows Fin pitch mm face area DATA SUBJECT TO CHANGE WITHOUT NOTICE 0 12 27 P...

Страница 10: ...ing temp Open C Close Run capacitor F VAC Flap Motor Type Model Rating Coil resistance Ambient temp 25 C Heat Exch Coil Coil Rows Fin pitch mm face area DATA SUBJECT TO CHANGE WITHOUT NOTICE 2 1 4 0 1...

Страница 11: ...ng temp Open C Close Run capacitor F VAC Flap Motor Type Model Rating Coil resistance Ambient temp 25 C Heat Exch Coil Coil Rows Fin pitch mm face area DATA SUBJECT TO CHANGE WITHOUT NOTICE 0 13 31 PO...

Страница 12: ...ing temp Open C Close Run capacitor F VAC Flap Motor Type Model Rating Coil resistance Ambient temp 25 C Heat Exch Coil Coil Rows Fin pitch mm face area DATA SUBJECT TO CHANGE WITHOUT NOTICE 2 1 4 0 1...

Страница 13: ...r TR Rating Primary Secondary Capacity Coil resistance at 25 C Thermal cut off temp Thermistor Coil sensor TH1 Resistance Thermistor Room sensor TH2 Resistance DTN TKS134B 25 C 5 0 3 DTN TKS131B Prima...

Страница 14: ...DATA 58 5 99 5 805 177 41 0 41 0 270 Narrow tube 6 35 1 4 Wide tube 9 52 3 8 7000 9000 BTU h Wide tube 12 7 1 2 12000 BTU h Center of tubing hole 2 places Drain hose 18 Remote control unit 172 61 19...

Страница 15: ...temp 20 C Fan speed High Heating Horizontal distance m Axis air verocity m s Vertical distance m Room air temp 27 C Fan speed High Cooling 0 1 2 3 4 0 1 2 3 4 5 6 7 8 9 Flap angle 0 Axis air velocity...

Страница 16: ...h Heating Horizontal distance m Axis air verocity m s Vertical distance m Room air temp 27 C Fan speed High Cooling 0 1 2 3 4 0 1 2 3 4 5 6 7 8 9 Flap angle 0 Axis air velocity 0 Flap angle 30 Axis ai...

Страница 17: ...gh Heating Horizontal distance m Axis air verocity m s Vertical distance m Room air temp 27 C Fan speed High Cooling 0 1 2 3 4 0 1 2 3 4 5 6 7 8 9 Flap angle 0 Axis air velocity 0 Flap angle 30 Axis a...

Страница 18: ...4 ELECTRICAL DATA 4 1 Electric Wiring Diagrams 18...

Страница 19: ...ntrol circuit has a built in automatic time delay to allow the internal pressure to equalize As a protective measure the control circuit switches the compressor OFF after 5 minutes or more of compress...

Страница 20: ...ctive measure the control circuit switches the compressor OFF after 5 minutes or more of compressor operation Thermo ON When the room temperature is below T 1 C T C is set temperature Compressor ON Th...

Страница 21: ...calculates the difference between the set temperature and the room temperature and automatically switches to COOLING or HEATING mode to maintain the desired temperature Room temp Set temp COOL Room te...

Страница 22: ...being damaged by overcurrent When the compressor current exceeds either H1 A for 2 seconds or H2 A for 8 seconds both compressor and outdoor fan stop Trip At the same time operation lamp in front of...

Страница 23: ...the temperature of the indoor heat exchange coil rises above A1 C the outdoor fan stops The operation temperature shown as A1 A2 A3 and A4 in the chart differ by models NOTE ON ON OFF ON H or M or L H...

Страница 24: ...s function is working Indoor fan operates in LL until indoor heat exchange coil temperature reaches 32 C In case of after releasing the defrosting indoor fan halt its operation until the coil temperat...

Страница 25: ...efrosting operation lasts 8 to 12 minutes maximum Compressor current during reverse cycle defrosting operation exceeds certain ampere Compressor ON Outdoor fan OFF 4 way valve OFF Indoor fan Cold draf...

Страница 26: ...60 seconds Start of defrosting Release of defrosting OFF OFF Release of cold draft prevention Compressor Outdoor fan Solenoid coil 4 way valve Indoor fan Standby lamp Indoor heat exch coil temp ON ON...

Страница 27: ...utdoor unit from the indoor unit 6 1 3 Check power supply Check that voltage is in specified range 10 of the rating Check that power is being supplied 6 1 4 Check lead wires and connectors in indoor a...

Страница 28: ...nsulation resistance of electrical parts in outdoor unit NO Set circuit breaker to OFF Measure insulation resistance of electrical parts in indoor unit 1 Remove inter unit wires from terminal plate in...

Страница 29: ...N selector switch to ON Indoor PCB Ass y is defective NO Check power supply Power is being supplied to the indoor unit Circuit breaker is tripped Power failure Reset breaker Wait for recovery or conta...

Страница 30: ...y and secondary winding of transformer TR Indoor PCB Ass y is defective OK OK Measure resistance of indoor and outdoor fan motor winding FM Measure resistance of compressor motor winding CM OK Measure...

Страница 31: ...temperature by temperature setting button button Outdoor unit still does not run Remote control unit is defective Try to run using another remote control unit COOL OK NO Is room temperature too high T...

Страница 32: ...nce of outdoor fan motor winding Check fan motor capacitor Measure resistance of flap motor winding Fan cannot be turned OK Check fan rotation Turn fan gently once or twice by hand Check fan casing fo...

Страница 33: ...istance of compressor motor winding NO YES YES Overload relay is working Either OLR T or OLR A YES Temperature of compressor is abnormally high Refrigerant gas shortage Charge refrigerant gas R22 Roto...

Страница 34: ...B Ass y is defective Check voltage between terminals No 1 and No 4 at the terminal plate AC 220 240V No voltage appears Remote control unit may be defective Measure resistance of 4 way valve s winding...

Страница 35: ...Possibility of gas shortage YES Check position of remote control unit Cool or warm air from air conditioner reaches position directly Change position of remote control unit Wide and narrow tubes betw...

Страница 36: ...on and off when either indoor coil thermistor or room air thermistor is defective At the same time the outdoor unit will stop Indoor unit will operate only for ventilation NOTE Operation lamp on fron...

Страница 37: ...easure the resistance by placing a probe on each terminal screw on the terminal plate Fig 2 Note that the ground line terminal should be skipped for the check 7 1 4 Measurement of Insulation Resistanc...

Страница 38: ...then place a probe on the capacitor terminals as shown in Fig 7 Observe the deflection of the pointer setting the resistance measuring range of the multimeter to the maximum value The capacitor is go...

Страница 39: ...cannot restore the original address setting of the remote control unit To Change Address on PCB 1 Cut jumper wire JP03 on the indoor unit PCB Controller A Use cutting pliers to cut and disconnect the...

Страница 40: ...R D 28 Reyrieux BP 131 01601 Tr voux CEDEX France T l 04 74 00 92 92 Fax 04 74 00 42 00 R C S Bourg en Bresse B 759 200 728...

Отзывы: