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5

 

FITTING  THE  JUNCTION  BOX  LEAD  ONTO  THE 
LOADER

 

A 6 metre twin core cable with 7.5 amp blade type fuse 
is supplied with the machine. The end with two eyelets 
must be fitted to the battery of the loader with the cable 
routed in a suitable position without causing damage to 
the lead during operation. If the connector provided on 
the supply lead is not to be used, it is essential that the 
7.5  amp  fuse  is  retained  to  prevent  damage  resulting 
from current overload.

 

 

If the control  box  loses connection to the  bluetooth  box 
on the machine,  it  will need  to be  paired again. Unplug 
the control box in the cab, wait ten seconds and 

 

re

-

insert.  If  the  connection  is  still  unsuccessful,  unplug 

the control box, then unplug the junction box connection 
on  the  boom.  Wait  5  seconds  and  then  reconnect  the 
junction box and then the control box.

 

 

If the control or junction box is replaced,  you  will need 
to  pair  the  new  control  box  and  junction  box  together. 
This  is  achieved  by  plugging  in  the  junction  box 
connection on the boom, then plug in the control box in 
the  cab.    Then  press  and  hold  the  ON  &  OFF  buttons 
at the same time. The software will search for the new 
box  and  the  blue  bluetooth  light  will  illuminate  once  a 
connection is made. 

 

 

FITTING THE CONTROL BOX ONTO THE LOADER

 

The  control  box  is  supplied  with  a  suction  cup 
attachment.    This  should  be  fitted  in  the  cab  in  a 
suitable position that is convenient to the operator  on a 
smooth, clean dust free surface. 

 

 

The  control  box  requires  a  12v  supply  and  is  shipped 
with a cigarette lighter plug as standard.

 

 

If the supply cable is connected with the wrong polarity

 

the control box will not switch on. 

 

 

PREPARATION OF THE TELEHAWK 

 

Position  the  appropriate  loader  brackets  on  the  rear 
80mm  x  80mm  beams  of  the  Telehawk,  checking  they 
are correctly positioned centrally to your loader. Tighten 
the clamping U bolts to a torque rating of

 

149 Nm (110 ft 

lb).

 

 

Fit  the  appropriate  hydraulic  fittings  to  the  supply  and 
return hoses that match the fittings on the loader.

 

 

FITTING THE TELEHAWK ONTO THE LOADER

 

Attach  the  Telehawk  to  the  loader  headstock  engaging 
the  locking  mechanism  to  prevent  the  machine 
detaching.  Connect the hydraulic hoses and the power 
lead for the electronic controls. 

 

 

Carefully  crowd  up  and  check  there  is  clearance 
between the fan motor cover and boom. We recommend 
a  minimum  crowd  angle  of  45  degrees  to  allow  the 
rectangular bale to fall onto the bed chain area. 

 

 

 

 

 

 

 

 

 

OPERATION

 

BALE RESTRAINT BEAM

 

The  bale  restraint  beam  is  factory  set  in  the  most 
desirable  position.      If  problems  occur  with  excessive 
operation  of  the  anti  blocking  system,  it  may  be 
advisable  to  adjust  the  bale  restraint  beam  forwards 
away from the fan to reduce the material feed rate.

 

 

SWIVEL CHUTE

 

The swivel chute rotates through 280 degrees and can 
be  operated  in  any  position.    The  material  feed 
direction is controlled by the chute.  

 

In transport, rotate the chute to point forwards and fully 
lower the deflector to keep the  width and height  of the 
machine  to  a  minimum  whilst  maintaining  forward 
visibility.

 

 

BED CHAIN OPERATION 

 

The valve block includes a flow control valve to vary the 
rotational speed of the bed chain.  

 

The  bed  chain  is  operated  by  pressing  the  bed  chain 
spreading button, this moves the bale towards the cross 
beater.  Pressing  the  same  button  again  will  stop  the 
bed.  Pressing  and  holding  the  bed  chain  unloading 
button will move the bale away from the cross beater.  It 
is  not  necessary  to  stop  the  bed  chain  before  pressing 
the  unloading  direction  button  as  this  will  automatically 
cancel  the  spreading  direction  before  engaging 
unloading.

 

 

COMMENCING OPERATION

 

LOADING THE MACHINE

 

When removing string or netwrap from bales never climb 
into  the  bale  chamber  unless  you,  disengage  the 
hydraulic pump, lower the machine to the ground, apply 
the  handbrake,  stop  the  engine,  remove  the  key,  and 
wait for the rotor to come to rest.

 

The  strings  or  net  should  be  removed  from  the  bale 
before spreading, if they are not removed they will wrap 
around  the  cross  beater.  Putting  twine  or  netwrap 
through  the  machine  is  not  recommended  as  it  will 
eventually be spread on the land, polluting future crops.

 

 

LOADING RECTANGULAR BALES

 

If you are using a loader with the driver positioned to the 
left  hand  side  of  the  loading  boom  and  loading  direct 
from a stack of bales. We recommend starting from the 
right hand side and working to the left. This enables the 
driver to see the join between  two bales. Once the end 
of  the  bale  is  inside  the  Telehawk,  slightly  lift  the  bale 
and continue driving until the bale is in the machine. Do 
not  force  the  bale  into  the  crossbeater.  This  will  cause 
the  machine  to  go  into  unblocking  mode  once  the 
crossbeater  is  engaged.  Place  the  chains  around  the 
rear of the bale. Cut and remove the strings.

 

For easy removal of the strings place the bale on its side 
so that the strings are not in contact with the floor.  

 

 

 Do not stand above the machine on a stack of bales to 
load the machine manually. 

 

 

 

Содержание 15287

Страница 1: ...15287 03 19 ...

Страница 2: ... Grease Nipples x 2 At ends of SC Chute Ram Ref Description 3 Grease Nipples x 4 SC Swivel mechanism Ref Description 4 Grease Nipple Cross beater bearing 5 Grease Nipple Bed Chain front roller bearing For More Detailed Information See Pages 10 to 11 1 3 2 4 5 1 ...

Страница 3: ...ents of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised standards were consulted BS EN ISO 12100 1 BS EN ISO 12100 2 BS EN ISO 13857 2008 BS EN 703 2004 A1 2009 Signed Duncan Wilson Engineering Director Dated 9th May 2014 Person authorised to compile Technical File Duncan Wilson...

Страница 4: ...d Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with the instructions that are supplied or are available from our Technical Staff Legislation requires that all operators are instructed in the safe operation cleaning and maintenance of equipment and machines This handbook forms part of that instruction and it must be read and ...

Страница 5: ...trol box onto the loader 5 Preparation of the Telehawk 5 Fitting the Telehawk onto the loader 5 Operation 5 Commencing Operation 6 Maintenance 7 Disposal 9 FAULT FINDING CHART Part 1 10 Part 2 11 PARTS LISTS Decals 3 Body 12 Top housing 14 Chute ram 15 Crossbeater drive 16 Floor assembly 18 Inline Oil Filter 19 Bed chain speed adjustment 20 Electric controls 21 Transport brackets 21 Hydraulic hose...

Страница 6: ...Bale Size 1 2m x 1 2m x 2 5m Weight without brackets 1270kg Max Hydraulic Oil Pressure 210 bar Max Hydraulic Oil Flow 125 litres minute Min Hydraulic Oil Flow 65 litres minute Time Averaged Sound Power 92dBA Minimum Loader Size 2 6 tonne lift Vertical Load At Hitching Point Un laden 1360kg Vertical Load At Hitching Point Laden 1860kg 2 Do Not Allow Any One To Ride On The Machine Please Read Instru...

Страница 7: ... ty Teagle front housing DL1320 1 Do not permit riders DL1036 2 Teagle sides DL1389 2 Read instruction book DL1006 1 Telehawk DL1393 2 Blockage removal tool DL1070 1 Swish LH DL1383 1 Fingers being severed DL1033 2 Swish RH DL1384 1 Thrown objects DL1039 1 Serial number plate DL2059 1 Pop rivets FAS9069 2 Max flow 125 lpm DL1390 1 Max pressure DL1391 1 Important Note 27 5 Imp Gal min 33 0 US Gal m...

Страница 8: ...cause serious injury Large bales should be handled with appropriate machinery either directly into the Telehawk or into a position where they can be self loaded Do not manually load bales from the stack above the machine so as to prevent the risks of falling into the machine and collapse of the stack of bales 15 Caution after prolonged intensive use of the machine the oil temperature will have ris...

Страница 9: ...tangular bale to fall onto the bed chain area OPERATION BALE RESTRAINT BEAM The bale restraint beam is factory set in the most desirable position If problems occur with excessive operation of the anti blocking system it may be advisable to adjust the bale restraint beam forwards away from the fan to reduce the material feed rate SWIVEL CHUTE The swivel chute rotates through 280 degrees and can be ...

Страница 10: ... chain the machine can be levelled out and the crossbeater and bed chain re started If spreading wet or poor quality bales it may be an advantage to stop both the cross beater and bed chain before inclining the machine Do not force bales against the cross beater by inclining the body steeply while spreading This may cause a blockage and could also damage the machine If you are moving from one shed...

Страница 11: ...vent them from turning and pinching hands and fingers between the bale restraint and the cross beater If blades have been fitted cover areas of the cross beater not being worked on with old carpet or hessian sacking Hook rippers will need replacing when worn To do this remove both retaining bolts replace the hook rippers and use new bolts and locking nuts Blades can simply be rotated and repositio...

Страница 12: ...pairs are required Copies of the circuit diagram are available from the manufacturer on request When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location Adjustment of the electric controls and bed speed can be seen on page 20 21 FAN MOTOR The fan motor supports the entire fan assembly Before you attempt to remove the fan ma...

Страница 13: ...figure 7 BED CHAIN MOTOR The bed chain motor supports the front sprocket bed assembly The removal procedure is very similar to the crossbeater above Follow the same procedure but the motor mounting plate is kept in place using M12 cup square bolts nuts See figure 8 below and page 18 for more information TOP HOUSING SWIVEL MOTOR See page 14 for removal and replacement of the motor DISPOSAL At the e...

Страница 14: ...or contamination clean and replace Clear material and check bed chain tension 25 to 50 mm slack in centre of bed Bed chain has come off the sprockets Check sprocket condition replace the bed chain and tension it Bed chain broken Check sprocket groove is clean and that the chamber below the floor is free from obstructions Repair chain and refit Scraper has jammed sprocket Reposition repair scraper ...

Страница 15: ...e pressure is applied to the valve via the supply hose and that the return line flow is not restricted Firstly remove the Bypass Relief Valve from the Flow Control Slice inspect for contamination clean and replace If problem persists or re occurs regularly replace loader hydraulic oil with new oil Loss of operation of rams and swivel slices Also operation of bed in only 1 direction may occur Failu...

Страница 16: ...rew M12 x 50 FAS9682P 1 Torque setting 90 N m 67 ft lb Spring washer M12 FAS2374P 1 4 Rotor SC6132 1 5 Fan motor holding plate SC6133 1 Setscrew M8 x 30 FAS2630P 4 Plain washer M8 FAS2343P 4 6 Pear shape fan block SC6123 1 Cup square bolt M10 x 25 FAS9262P 4 Plain washer M10 FAS2344P 4 Locknut M10 FAS2333 4 7 Fan anti cavitation HYD5416 1 Torque rated at 42N m 31 ft lb 8 Fan motor 160cc HYD5237 1 ...

Страница 17: ...ction box SC5824 1 Pan head screw M4 x 16 FAS2430S 4 Locknut M4 FAS2329S 4 21 3 Way flow control HYD5414 1 Setscrew M8 x 20 FAS2627P 2 large plain washer M8 FAS2343GP 2 22 Pressure switch HYD5415 1 Pan head screw M5 x 80 FAS9516S 4 Locknut M5 S S FAS2328S 4 23 Valve mounting plate SC6136 1 Setscrew M10 x 20 FAS2652P 4 Plain washer M10 FAS2344P 4 Locknut M10 FAS2333 4 24 Bottom inspection panel SC6...

Страница 18: ...AS2631P 1 4 Chute ram CYL1035 1 Pivot bush ram body lower SC1297 1 Bolt M12 x 90 FAS9690P 1 Pivot bush ram body upper SC3297 1 Bolt M12 x 80 FAS9688P 1 Plain washer Form G M12 FAS2345GP 2 Locknut M12 FAS2334 2 5 Clamp segment SC4332 2 Setscrew M10 x 35 FAS2656P 8 Locknut M10 FAS2333 8 6 Motor cover SC4333 1 Setscrew M10 x 35 FAS2656P 2 Locknut M10 FAS2333 2 7 Motor cover spacer SC4376 1 8 Spacer s...

Страница 19: ...ng infill SC6156 1 Cup square bolt M8 x 20 FAS9241S 2 Plain washer M8 FAS2343P 2 Locknut M8 FAS2332 2 15 Side inspection panel SC4329 1 Plain washer M8 FAS2343P 4 Locknut M8 FAS2332 4 16 Top housing SC6126 1 Grease nipple 1 4 BSF BRG5004 4 Setscrew M10 x 25 FAS2654P 10 Plain washer M10 FAS2344P 20 Locknut M10 FAS2333 10 Setscrew M12 x 30 FAS2678P 12 15 CHUTE RAM Closed centres 359 Open centres 613...

Страница 20: ...crew M12 x 20 FAS2675P 2 Bolt M12 x 45 FAS9681P 2 Plain washer M12 FAS2345P 6 Locknut M12 FAS2334 4 Bale restraint complete Items 2 3 SC6116 1 2 Bale restraint beam SC6117 1 Setscrew M12 x 30 FAS2678P 6 Plain washer M12 FAS2345P 12 Thin nylon nut M12 FAS2334 6 16 STRAW CROSSBEATER AND DRIVE ...

Страница 21: ...AM HYD5240 1 Seal Kit Sauer Danfoss HYD5242 1 Crossbeater Assembly Items 7 8 SC6111 1 see Maintenenace section for removal 7 Crossbeater SC6112 1 8 Hook ripper short SC4219 52 Setscrew M8 x 20 FAS2627P 104 Metal locknut M8 FAS2330 104 9 Guard ring SC6115 1 Setscrew M10 X 20 FAS2652P 3 Spring washer M10 FAS2354P 3 Plain washer M10 FAS2344P 3 10 Holding Plate SC6145 1 Setscrew M8 x 20 FAS2627P 2 Spr...

Страница 22: ...4 2 Plain nut M20 FAS2306P 4 M10 x 10 grub screw FAS8446 2 Plain washer M20 FAS2347P 4 8 Sprocket scraper rear SC4326 2 Setscrew M12 x 30 FAS2678P 4 Spring Washer 1 2 FAS2374P 4 9 Rear floor section SC4321 1 10 Floor section SC4320 1 Cup square bolt M10 x 25 FAS9262P 4 Plain washer M10 form G FAS2344GP 4 Locknut M10 FAS2333 4 11 Sprocket scraper front SC4327 2 Setscrew M12 x 30 FAS2678P 4 Spring W...

Страница 23: ...239 1 Locknut M12 FAS2334 4 Keyway 10x8x40 round end FAS8135 1 Seal Kit Brevini SAM Round HYD5241 1 Seal Kit Sauer Danfoss Round HYD5243 1 Seal Kit Brevini square motor HYD5245 1 INLINE OIL FILTER Ref Description Part No Q ty Associated components Part No Q ty 1 Hose HYD2306 1 2 Oil Filter 125 lpm HYD5349 1 1 x 3 4 BSP M M union HYD1122 2 Bonded Seal 1 BSP HYD4207 2 3 Oil Filter Bracket SC6155 1 M...

Страница 24: ...ng Time lII On 5 Hold the sequence of buttons for 8 seconds until both the Bed Forward and ON LED s illuminate 6 Release buttons and the LED s should flash alternately 7 Using the Decreasing Un loading button to slow down and the Increase Un loading button to speed up slow the bed down to the point where it just stops 8 Press the Off button to save the slow speed You have now programed the control...

Страница 25: ... Pan head FAS2430S 4 M4 Locknut FAS2329S 4 6 Power cable 6m SC5826 1 Including fuse holder and eyelets Neutrik female socket only SC5837 1 7 7 5 A fuse SC3535 1 8 Telehawk boom bracket SC6142 1 9 Curly cable junction box SC5825 1 Including cable and male plug Neutrik male plug only SC5838 1 TRANSPORT BRACKETS KIT Transport Frame SC6149 1 see BOM Transport Bracket Front SC6139 2 Setscrew M10 x 25 F...

Страница 26: ... 1 E Crossbeater out to 3 way unit port P HYD2213 1 1 2 x 1 2 BSP M M union HYD1013 1 Bonded Seal 1 2 BSP HYD4204 1 1 2 x 3 4 BSP M M union HYD1119 1 Bonded Seal 3 4 BSP HYD4205 1 F 3 way unit port S1 to bed motor inlet port HYD2213 1 1 2 x 1 2 BSP M M union HYD1013 2 Bonded Seal 1 2 BSP HYD4204 2 G Bed motor out to vale block B1 HYD2220 1 1 2 x 1 2 BSP M M union HYD1013 2 Bonded Seal 1 2 BSP HYD4...

Страница 27: ...011 1 Bonded Seal 1 4 BSP HYD4201 1 1 4 BSP M M union HYD1011 1 Ref Description Part No Q ty Associated components Part No Q ty 1 Pressure switch HYD5415 1 Pan head screw M5 x 80 FAS9516S 4 Locknut M5 S S FAS2328S 4 2 3 Way flow control HYD5414 1 Setscrew M8 x 20 FAS2627P 2 Seal kit HYD5418 1 Large plain washer M8 FAS2343GP 2 Main valve block Items 3 8 HYD5413 1 Complete valve block seal kit HYD54...

Страница 28: ......

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