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Instruction Sheet 

of 10 

© 2016 TE Connectivity family of companies 
All Rights Reserved 
*Trademark  

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.  Other logos, product, and/or company names may be trademarks of their respective owners. 

PRODUCT INFORMATION 1-800-522-6752 

This controlled document is subject to change. 
For latest revision and Regional Customer Service, 
visit our website at 

www.te.com

408-1559 

11 JAN 16  

Rev U

Figure 1 

1.

 

INTRODUCTION 

CERTI-CRIMP hand crimping tools listed in Figure 1 are used to crimp the products onto the wire listed in 
Figure 2. 

NOTE 

Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures and illustrations are for reference only 

and are not drawn to scale. 

Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. 

2.

 

DESCRIPTION 

(Figure 1)

 

The handles and label (if applicable) of each tool are color-coded to match the color coding of the product to be 
crimped. The tools may show more than one color code. 

PRODUCT 

COPPER WIRE 

TYPE 

SIZE RANGE (AWG) 

PIDG Terminals and Splices 

Solid or Stranded 

30-14 

PIDG Radiation Resistant Terminals and Splices 

Stranded 

27-14 

PLASTI-GRIP Butt Splices 

Solid or Stranded 

26-22 

PIDG Insulation Restricting Nylon Terminals 

Stranded 

26-14 

PIDG FASTON* Receptacles 641321-1 (.187 Series) and 641324-1 (.110 Series) 

Stranded 

26-24 

PLASTI-GRIP Terminals 

Solid or Stranded 

22-14 

Spare Wire Cap 

Stranded 

22-14 

Figure 2 

These tools are members of the CERTI-CRIMP hand crimping tool family. The ratchet ensures full crimping of 
the product. Once engaged, the ratchet will not release until the handles have been FULLY closed. 

CAUTION 

The crimping jaws bottom before the ratchet releases. This design feature ensures maximum tensile performance of the crimp. 

DO NOT re-adjust the ratchet. 

PROPER USE GUIDELINES 

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low 

volume applications. A wide selection of powered application equipment for extended-use, production operations is available. 

 

CERTI-CRIMP* 

Hand Crimping Tools 

Handles 

Hand Crimping Tool 

Part Numbers 

46121 

47304 

47386 

47386-5 

47387 

47907-1 

48518-2 

68343-1 

69151-1 

69454 

169485 

 

Ratchet 

Label (Color Coded for PIDG* 

and PLASTI-GRIP* Products) 

Wire Size Range 

Stamped Here 

Locator 

Label (Color Coded 

for Sealed Splices) 

Jaws 

Insulation Crimp Adjustment Pins 

(Shown in Position 3) 

OR

IGIN

A

 IN

STR

U

C

TION

Содержание CERTI-CRIMP

Страница 1: ...t Terminals and Splices Stranded 27 14 PLASTI GRIP Butt Splices Solid or Stranded 26 22 PIDG Insulation Restricting Nylon Terminals Stranded 26 14 PIDG FASTON Receptacles 641321 1 187 Series and 64132...

Страница 2: ...PIDG Radiation Resistant Terminals and Splices Natural Translucent with White Stripe 47386 47386 5 Red and Yellow 1 PIDG Terminals MS 25036 143 through 147 Yellow 26 24 5 2 6 0 13 64 15 64 PIDG Radiat...

Страница 3: ...with 3 White Stripes 18 1 42 2 79 056 110 47387 Blue and Green 2 PIDG Insulation Restricting Nylon Terminals Blue with 3 Blue Stripes 16 1 60 3 30 063 130 6 4 7 1 1 4 9 32 47386 47386 5 Red and Yello...

Страница 4: ...wire insulation grip is not satisfactory refer to Section 4 to adjust the grip using the insulation crimp adjustment pins 3 2 Spare Wire Cap 1 Strip the wire to the dimension provided in Figure 3 bei...

Страница 5: ...into the wire barrel until the wire bottoms 7 Hold the wire in position and complete the crimp by closing the tool handles until the ratchet releases 8 Release the tool handles allow the handles to o...

Страница 6: ...ct with the wire insulation Set the insulation crimp adjustment pins into position according to the following 3 for wire having a large insulation diameter 2 for wire having a medium insulation diamet...

Страница 7: ...tely through the crimping chamber Refer to Figure 9 4 Repeat the gage inspection for the insulation crimp section of the crimping chamber making sure to use the correct plug gage If the crimping chamb...

Страница 8: ...47386 47386 5 2 768 1090 2 921 1150 2 768 2 776 1090 1093 2 918 2 921 1149 1150 47387 68343 1 3 022 1190 3 175 1250 3 022 3 030 1190 1193 3 172 3 175 1249 1250 47907 1 2 260 0890 2 413 0950 2 260 2 2...

Страница 9: ...187 47907 1 0 762 0300 1 27 0500 0 762 0 77 0300 0303 1 267 1 27 0499 0500 2 36 093 48518 2 0 762 0300 1 27 0500 0 762 0 77 0300 0303 1 267 1 27 0499 0500 3 05 120 69151 1 0 762 0300 1 27 0500 0 762...

Страница 10: ...994 302994 302994 12 SPRING 301201 301201 301201 301201 13 LOCATOR 3 304052 6 302993 302993 45965 6 ITEM DESCRIPTION PART NUMBER FOR TOOL 47907 1 169485 48518 2 69151 1 69454 1 RING Retaining 21045 3...

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